SRS704
9. Diagnostic code is displayed on ªTROUBLE DIAG RECORDº.
10. Touch ªPRINTº.
11. Compare diagnostic codes to ªIntermittent Malfunction Diag-
nostic Code Chartº, page RS-46.
12. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº
appears.
13. Turn ignition switch ªOFFº, then turn off and disconnect
CONSULT-II, and disconnect both battery cables.
14. Repair the system as outlined by the ªRepair orderº in ªInter-
mittent Malfunction Diagnostic Code Chartº, that corresponds
to the self-diagnostic result. For replacement procedure of
component parts, refer to RS-15.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-42, for final
checking.
Intermittent Malfunction Diagnostic Code Chart (ªSELF-
DIAG [PAST]º or ªTROUBLE DIAG RECORDº)
NBRS0045S0401
Diagnostic item Explanation Repair order
NO DTC IS
DETECTED.When malfunction is
indicated by the ªAIR
BAGº warning lamp in
User modeILow battery voltage (Less than 9V)IGo to DIAGNOSTIC PROCEDURE
3 (RS-42) after charging battery.
INo malfunction is detected.IGo to DIAGNOSTIC PROCEDURE
3 (RS-42).
AIRBAG MODULE
[OPEN]IDriver's air bag module circuit is open. (including the spiral
cable)1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace driver's air bag module
(Before disposal of it, it must be
deployed.), diagnosis sensor unit
and spiral cable. AIRBAG MODULE
[VB-SHORT]IDriver's air bag module circuit is shorted to some power sup-
ply circuit. (including the spiral cable)
AIRBAG MODULE
[GND-SHORT]IDriver's air bag module circuit is shorted to ground. (including
the spiral cable)
AIRBAG MODULE
[SHORT]IDriver's air bag module circuits are shorted to each other.
ASSIST A/B MODULE
[VB-SHORT]IFront passenger air bag module circuit is shorted to some
power supply circuit.1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace front air bag module
(Before disposal of it, it must be
deployed.), and diagnosis sensor
unit. ASSIST A/B MODULE
[OPEN]IFront passenger air bag module circuit is open.
ASSIST A/B MODULE
[GND-SHORT]IFront passenger air bag module circuit is shorted to ground.
ASSIST A/B MODULE
[SHORT]IFront passenger air bag module circuits are shorted to each
other.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-46
Diagnostic item Explanation Repair order
CONTROL UNITIDiagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit.
* Follow the procedures in numerical order when repairing malfunctioning parts, then make the final system check.
SRS800
Trouble Diagnoses without CONSULT-IINBRS0046DIAGNOSTIC PROCEDURE 6NBRS0046S01Inspecting SRS malfunctioning parts by using ªAIR BAGº
warning lamp Ð Diagnosis mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is
detected in User mode.
1. Turn ignition switch ªONº.
2. After ªAIR BAGº warning lamp lights for 7 seconds, turn igni-
tion switch ªOFFº within 1 second.
3. Wait more than 3 seconds.
4. Repeat steps 1 to 3 three times.
5. Turn ignition switch ªONº.
SRS is now in Diagnosis mode.
6. ªAIR BAGº warning lamp operates in Diagnosis mode as fol-
lows:
NOTE:
If SRS does not enter Diagnosis mode even though malfunction is
detected in User mode, check the battery voltage.
If the battery voltage is less than 9V, charge the battery. Then go
to DIAGNOSTIC PROCEDURE 7, page RS-53.
If the battery voltage is OK, replace the diagnosis sensor unit.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-48
No. ªAIR BAGº warning lamp flash pattern Ð Diagnosis mode Ð SRS condition
1
SRS333
athroughbare repeated. No malfunction
is detected or
repair is com-
pleted.
No further
action is nec-
essary.
2
SRS341
athroughdare repeated.
bÐ Driver and passenger air
bag and seat belt pre-tensioner
marker (For identifying driver
air bag, passenger air bag
and/or seat belt pre-tensioners
malfunctioning)
dÐ Indicates malfunctioning
part. The number of flashes
varies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)The system is
malfunctioning
and needs to
be repaired.
3
SRS342-A
athroughfare repeated.
b,c,dÐ Side air bag marker
(For identifying side air bag
malfunctioning)
fÐ Indicates malfunctioning
part. The number of flashes
varies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)
NOTE:
When diagnosis sensor unit is replaced with new one, ªAIR BAGº
warning lamp will operate in User mode. Checking ªAIR BAGº
warning lamp operation in Diagnosis mode is not required. Go to
step 6.
5. If ªAIR BAGº warning lamp operates as shown in No. 1 in chart
above, turn ignition switch ªOFFº to reset from Diagnosis mode
to User mode and to erase the memory of the malfunction.
Then go to step 6.
If ªAIR BAGº warning lamp operates as shown in No. 2 or No.
3 in chart above, the malfunctioning part is not repaired
completely, or another malfunctioning part is detected. Go to
DIAGNOSTIC PROCEDURE 6, page RS-48, and repair mal-
functioning part completely.
6. Turn ignition switch ªONº. ªAIR BAGº warning lamp operates in
User mode. Compare ªAIR BAGº warning lamp operation to
the chart below.
NOTE:
If switching Diagnosis mode to User mode is required while mal-
function is being detected, by turning ignition switch as follows:
1) Turn ignition switch ªONº.
2) After ªAIR BAGº warning lamp lights for 7 seconds, turn igni-
tion switch ªOFFº within 1 second.
3) Wait more than 3 seconds.
4) Repeat steps 1 to 3 three times.
5) Turn ignition switch ªONº.
SRS is now in User mode.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-54
ªAIR BAGº warning lamp operation Ð User mode Ð SRS condition Reference item
MRS095A
No malfunction is
detected.
No further action is neces-
sary.Ð
MRS096A
The system is malfunction-
ing and needs to be
repaired as indicated.Go to DIAGNOSTIC PRO-
CEDURE 6 (RS-48).
MRS097A
Air bag is deployed.
Seat belt pre-tensioner is
deployed.Go to COLLISION DIAG-
NOSIS (RS-59).
Air bag fuse, diagnosis
sensor unit or harness is
malfunctioning and needs
to be repaired.Go to DIAGNOSTIC PRO-
CEDURE 9 RS-56).
MRS098A
One of the following has
occurred and needs to be
repaired.
IMeter fuse is blown.
IªAIR BAGº warning
lamp circuit has open or
short.
IDiagnosis sensor unit is
malfunctioning.Go to DIAGNOSTIC PRO-
CEDURE 10 (RS-58).
DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM
DIAGNOSTIC PROCEDURE 6)
NBRS0046S03Inspecting SRS malfunctioning record
1 CONSIDER POSSIBILITY OF NOT ERASING SELF-DIAGNOSTIC RESULT AFTER REPAIRING
Is it the first time for maintenance of SRS?
YesorNo
Ye s©Go to DIAGNOSTIC PROCEDURE 5 (RS-44). (Further inspection cannot be performed
without CONSULT-II.)
No©Diagnosis results (previously stored in the memory) might not be erased after repair. Go
to DIAGNOSTIC PROCEDURE 7, step 5 (RS-53).
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont'd)
RS-55
MEF040DB
IBefore replacing Transfer control unit, perform Transfer
control unit input/output signal inspection and make sure
whether Transfer control unit functions properly or not.
(See page TF-55.)
Service NoticeNBTF00021) Before proceeding with disassembly, thoroughly clean the outside of the all-mode 4WD transfer. It is
important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
2) Disassembly should be done in a clean work area.
3) Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the all-mode 4WD transfer.
4) Place disassembled parts in order for easier and proper assembly.
5) All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
6) Gaskets, seals and O-rings should be replaced any time the all-mode 4WD transfer is disassembled.
7) It is very important to perform functional tests whenever they are indicated.
8) The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place removed parts in a parts rack in order to replace them in correct positions and sequences. Care will
also prevent springs and small parts from becoming scattered or lost.
9) Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
10) Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, and to hold bearings and washers in place during assembly. Do not use grease.
11) Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
12) After overhaul, refill the transfer with new ATF.
13) When the all-mode 4WD transfer drain plug is removed, only some of the fluid is drained. Old all-mode
4WD transfer fluid will remain in torque converter and ATF cooling system. Always follow the procedures,
MA-22, ªChanging All-mode 4WD Transfer Fluidº.
Wiring Diagrams and Trouble DiagnosisNBTF0003When you read wiring diagrams, refer to the following:
IGI-11, ªHOW TO READ WIRING DIAGRAMSº
IEL-9, ªPOWER SUPPLY ROUTINGº
When you perform trouble diagnosis, refer to the following:
IGI-35, ªHOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSISº
IGI-24, ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº
PRECAUTIONS
Precautions (Cont'd)
TF-4
CONTROL SYSTEM DIAGRAMNBTF0007S04
SMT763D
INDICATIONS OF 4WD WARNING LAMPNBTF0007S05
Condition Content 4WD warning lamp
During self-diagnosis Indicates the malfunction position by number of flickers. Flickers at malfunction mode.
Lamp check*Checks the lamp by turning ON during engine starting. After
engine starts, it turns OFF if there are no malfunctions.ON
Malfunction in 4WD system*Turns ON to indicate malfunction. When ignition switch is
turned to ªOFFº or the malfunction is corrected, it turns OFF.ON
When vehicle is driven with different
diameters of front and rear tiresFlickers once every 2 seconds.
Turns OFF when ignition switch is ªOFFº.Flickers once every 2 sec-
onds.
High fluid temperature in transfer
unitWhen fluid temperature is high or fluid temperature sensor
circuit is shorted, it flickers twice every second.
It turns OFF when fluid temperature becomes normal.Flickers twice a second.
Other than above (System is nor-
mal.)Lamp is OFF. OFF
*: When 4WD warning lamp is ON, all the 4WD shift indicator lamps turn OFF.
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ALL-MODE 4WD SYSTEM
Control System (Cont'd)
TF-13
Description of Electrical PartsNBTF0067TRANSFER MOTORNBTF0067S011. The transfer motor drives the sub-oil pump to provide proper lubrication and oil pressure control when the
vehicle is at standstill, during low-speed operations or is being driven in reverse.
2. The main oil pump is operated by the driving force of the mainshaft. In other words, sufficient oil pressure
buildup does not occur when the vehicle is at standstill or during low-speed operations. While the vehicle
is being driven in reverse, the main oil pump rotates in the reverse direction. Therefore the main oil pump
does not discharge oil pressure. During any of the above vehicle operations, the transfer motor drives the
sub-oil pump to compensate for insufficient oil pressure.
3. The transfer motor operates as follows:
1) The motor relay turns OFF in the 2WD mode.
2) The motor relay operates as described in the table below in modes other than the 2WD mode.
Table 1
PNP switch ªRº position VFF (Vehicle speed) A/T position Motor relay drive command
ON Ð R ON
OFF0 km/hPositions other than the ªPº or
ªNº positionsON
ЪPº or ªNº position (See Table
2.)Ð
0 < VFF%30 km/h Ð ON
30 < VFF < 35 km/h Ð HOLD
35 km/h%VFF Ð OFF
Table 2
A/T position N-4L SW 4WD modeThrottle position
0 - 0.07/8 0.07/8 - 1/8 1/8 - MAX
NOFFLOCK (4H) ON ON ON
Positions other than
the LOCK position
(2WD or AUTO)See NOTE. HOLD ON
ON Ð See NOTE. HOLD ON
P Ð Ð See NOTE. HOLD ON
NOTE:
OFF (after 2.5 seconds have elapsed.)
4. 4WD shift switch, PNP switch, Neutral-4LO switch, vehicle speed sensor and throttle position sensor are
used in conjunction with the transfer motor.
WAIT DETECTION SWITCHNBTF0067S021. The wait detection switch releases the ªboomingº torque produced in the propeller shaft. After the release
of the ªboomingº torque, the wait detection switch helps provide the 4WD lock gear (clutch drum) shifts.
A difference may occur between the operation (ª4LOº to ª4Hº shift only) of the 4WD shift switch and actual
drive mode. At this point, the wait detection switch senses an actual drive mode.
2. The wait detection switch operates as follows:
4WD lock gear (clutch drum) locked: ON
4WD lock gear (clutch drum) released: OFF
3. The wait detection switch senses an actual drive mode and the 4WD shift indicator lamp indicates the
vehicle drive mode.
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ALL-MODE 4WD SYSTEM
Description of Electrical Parts
TF-15
2-4WD SHIFT SOLENOID VALVENBTF0067S03The 2-4WD shift solenoid valve operates to apply oil pressure to the wet, multiplate clutch, depending on the
drive mode. The driving force is transmitted to the front wheels through the clutch so the vehicle is set in the
4WD mode. Setting the vehicle in the 2WD mode requires no pressure buildup. In other words, pressure force
applied to the wet, multiplate clutch becomes zero.
LINE PRESSURE SWITCHNBTF0067S041. With the transfer system design, control of the oil pressure provides the transmission of drive torque to
the front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
The line pressure switch determines whether or not adequate line pressure has built up under different
operating conditions.
2. The line pressure switch turns ON when line pressure is produced.
3. The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
ALL-MODE 4WD SYSTEM
Description of Electrical Parts (Cont'd)
TF-16