SRS020-B
5. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS141-G
Deployment of Passenger Air Bag Module (Outside of
vehicle)
NBRS0018S02021. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at left.
SRS145-C
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
SRS146-C
3. Match the two holes in air bag module bracket (held in vise)
and passenger air bag module and fix them with two bolts [M8
´25 - 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between passenger air bag module and air bag
module bracket, use a piece of wood inserted in the gap to
stabilize the air bag module.
SRS147-A
4. Connect deployment tool adapter [SST: KV991065S0 (J38381-
30)] to deployment tool [SST: KV99106400 (J38381)] connec-
tor and air bag module connector.
5. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
BT
HA
SC
EL
IDX
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-25
SRS020-B
CAUTION:
IWhen deploying the air bag module, do not stand on the
deploying side.
IStand at least 5 m (16 ft) away from the air bag module.
SRS490-A
Deployment of Side Air Bag Module (Built-in type)
(Outside of vehicle)
NBRS0018S02031. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at left.
SRS628
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
3. Insert the stud bolts of side air bag module (built-in type) into
the two holes in air bag module bracket (held in vise) and fix
them with two M6 nuts.
CAUTION:
Side air bag module should be secured to air bag module
bracket [SST: KV99105300 (J41246)] in a vise with metal por-
tion facing down.
SRS688
4. Connect deployment tool adapter [SST: KV99109000
(J44230)] to deployment tool [SST: KV99106400 (J38381)]
connector and connector on air bag module.
SRS020-B
5. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-26
SRS662
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-
TENSIONER (OUTSIDE OF VEHICLE)
NBRS0018S051. Firmly grip pre-tensioner in a vise and cut the webbing off.
SRS663
2. Connect deployment tool adapter [SST: KV99108200 (J38381-
50)] to deployment tool [SST: KV99106400 (J38381)] connec-
tor and seat belt pre-tensioner connector.
SRS242
3. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
4. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked ªseat belt pre-tensioner connector voltageº,
will illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the seat belt pre-tensioner, stand at least 5 m
(16 ft) away from the seat belt pre-tensioner.
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE
NBRS0018S03When disposing of a vehicle, deploy air bag module and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag module and seat belt pre-tensioner connec-
tor.
3. Connect deployment tool [SST: KV99106400 (J38381)] to air
bag module or seat belt pre-tensioner.
For front passenger air bag module, attach deployment tool
adapter [SST: KV991065S0 (J38381-30)] to the tool connector.
For side air bag module (built-in type), attach deployment tool
adapter [SST: KV99109000 (J44230)]. For seat belt pre-
tensioner, attach deployment tool adapter [SST: KV99108200
(J38381-50)] to the tool connector.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
BT
HA
SC
EL
IDX
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-27
SRS006-C
4. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
SBF276H
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER
NBRS0018S04Deployed air bag module and seat belt pre-tensioner are very hot.
Before disposing of air bag module, and seat belt pre-tensioner
wait at least 30 minutes, and 10 minutes, respectively. Seal them
in a plastic bag before disposal.
CAUTION:
INever apply water to a deployed air bag module and seat
belt pre-tensioner.
IBe sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
INo poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking.
IDo not attempt to disassemble air bag module and seat
belt pre-tensioner.
IAir bag module and seat belt pre-tensioner cannot be
reused.
IWash your hands clean after finishing work.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-28
How to Perform Trouble Diagnoses for Quick
and Accurate Repair
=NBRS0041A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
INFORMATION FROM CUSTOMERNBRS0041S01WHAT ..... Vehicle model
WHEN ..... Date, Frequencies
WHERE ..... Road conditions
HOW ..... Operating conditions, Symptoms
PRELIMINARY CHECKNBRS0041S02Check that the following parts are in good order.
IBattery [Refer to SC-4, ªBATTERYº.]
IFuse [Refer to EL-16, ªFuseº, ªPOWER SUPPLY ROUTINGº.]
ISystem component-to-harness connections
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
How to Perform Trouble Diagnoses for Quick and Accurate Repair
RS-32
SRS701
If no malfunction is detected on ªSELF-DIAG [CURRENT]º even
though malfunction is detected in ªSRS Operation Checkº, check
the battery voltage.
If the battery voltage is less than 9V, charge the battery. Then go
to DIAGNOSTIC PROCEDURE 3, page RS-42.
If the battery voltage is OK, go to DIAGNOSTIC PROCEDURE 4,
page RS-44, to diagnose the following cases:
ISelf-diagnostic result ªSELF-DIAG [PAST]º (previously stored
in the memory) might not be erased after repair.
IThe SRS system malfunctions intermittently.
8. Touch ªPRINTº.
9. Compare diagnostic codes to ªCONSULT-II Diagnostic Code
Chartº, page RS-40.
10. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº
appears in order to return to User mode from Diagnosis mode.
11. Turn ignition switch ªOFFº, then turn off and disconnect
CONSULT-II, and disconnect both battery cables.
12. Repair the system as outlined by the ªRepair orderº in ªCON-
SULT-II Diagnostic Code Chartº, that corresponds to the self-
diagnostic result. For replacement procedure of component
parts, refer to RS-15.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-42 for final checking.
CONSULT-II Diagnostic Code Chart (ªSELF-DIAG
[CURRENT]º)
NBRS0045S0101
Diagnostic item ExplanationRepair order
ªRecheck SRS at each replace-
ment.º
NO DTC IS
DETECTED.When malfunction is
indicated by the ªAIR
BAGº warning lamp in
User modeILow battery voltage (Less than 9V)IGo to DIAGNOSTIC PROCEDURE 3
(RS-42) after charging battery.
ISelf-diagnostic result ªSELF-DIAG
[PAST]º (previously stored in the
memory) might not be erased after
repair.
IIntermittent malfunction has been
detected in the past.IGo to DIAGNOSTIC PROCEDURE 4
(RS-44).
INo malfunction is detected.IGo to DIAGNOSTIC PROCEDURE 3
(RS-42).
AIRBAG MODULE
[OPEN]IDriver's air bag module circuit is open. (including the spiral
cable)1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace driver's air bag module.
(Before disposal of it, it must be
deployed.)
4. Replace the spiral cable.
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-40
Diagnostic item ExplanationRepair order
ªRecheck SRS at each replace-
ment.º
PRE-TEN FRONT LH
[OPEN/VB-SHORT]IThe circuit for front LH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front LH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT LH
[GND-SHORT]IThe circuit for front LH pre-tensioner is shorted to ground.
PRE-TEN FRONT RH
[OPEN/VB-SHORT]IThe circuit for front RH pre-tensioner is open or shorted to
some power supply circuit.1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front RH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT RH
[GND-SHORT]IThe circuit for front RH pre-tensioner is shorted to ground.
CONTROL UNITIDiagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
SRS844
DIAGNOSTIC PROCEDURE 3NBRS0045S02Final checking after repairing SRS by using CONSULT-II Ð
Diagnosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT-II to Data link connector.
3. Turn ignition switch from ªOFFº to ªONº.
SRS695
4. Touch ªSTARTº.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-42
SRS704
9. Diagnostic code is displayed on ªTROUBLE DIAG RECORDº.
10. Touch ªPRINTº.
11. Compare diagnostic codes to ªIntermittent Malfunction Diag-
nostic Code Chartº, page RS-46.
12. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº
appears.
13. Turn ignition switch ªOFFº, then turn off and disconnect
CONSULT-II, and disconnect both battery cables.
14. Repair the system as outlined by the ªRepair orderº in ªInter-
mittent Malfunction Diagnostic Code Chartº, that corresponds
to the self-diagnostic result. For replacement procedure of
component parts, refer to RS-15.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-42, for final
checking.
Intermittent Malfunction Diagnostic Code Chart (ªSELF-
DIAG [PAST]º or ªTROUBLE DIAG RECORDº)
NBRS0045S0401
Diagnostic item Explanation Repair order
NO DTC IS
DETECTED.When malfunction is
indicated by the ªAIR
BAGº warning lamp in
User modeILow battery voltage (Less than 9V)IGo to DIAGNOSTIC PROCEDURE
3 (RS-42) after charging battery.
INo malfunction is detected.IGo to DIAGNOSTIC PROCEDURE
3 (RS-42).
AIRBAG MODULE
[OPEN]IDriver's air bag module circuit is open. (including the spiral
cable)1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace driver's air bag module
(Before disposal of it, it must be
deployed.), diagnosis sensor unit
and spiral cable. AIRBAG MODULE
[VB-SHORT]IDriver's air bag module circuit is shorted to some power sup-
ply circuit. (including the spiral cable)
AIRBAG MODULE
[GND-SHORT]IDriver's air bag module circuit is shorted to ground. (including
the spiral cable)
AIRBAG MODULE
[SHORT]IDriver's air bag module circuits are shorted to each other.
ASSIST A/B MODULE
[VB-SHORT]IFront passenger air bag module circuit is shorted to some
power supply circuit.1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace front air bag module
(Before disposal of it, it must be
deployed.), and diagnosis sensor
unit. ASSIST A/B MODULE
[OPEN]IFront passenger air bag module circuit is open.
ASSIST A/B MODULE
[GND-SHORT]IFront passenger air bag module circuit is shorted to ground.
ASSIST A/B MODULE
[SHORT]IFront passenger air bag module circuits are shorted to each
other.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-46