Page 2294 of 2395

Terminal
No.Item Condition Judgement standard
39ECM (Throttle position
sensor)
&
Throttle valve is fully open. Approx. 0.5V
Throttle valve is closed. Approx. 4.2V
40 ATP switchA/T selector lever is set to ªPº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªPº.Less than 1V
41Transfer motor relay
monitorTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
42Transfer shift relay
(LOW)While actuator is operating from
ª4LOº to ª4Hº positionBattery voltage
Actuator does not operate. Approx. 0V
43 Wait detection switch4WD shift switch is set to any posi-
tion other than ª4LOº.Battery voltage
4WD shift switch is set to ª4LOº posi-
tion.*3Less than 1V
44Transfer 4LO actuator
switch4WD shift switch is set to any posi-
tion other than ª4LOº. (Actuator: High
position)Battery voltage
4WD shift switch is set to ª4LOº posi-
tion. (Actuator: Low position)Less than 1V
45 Ground Ð Ð Ð
46ÐÐÐÐ
47Power supply (memory
back up)
&Ð Battery voltage
48 CONSULT-II (TX) Ð Ð Ð
*3: While wait detection system is operating, terminal 43 exists battery voltage.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-59
Page 2305 of 2395

Diagnostic ProcedureNBTF0022
1 CHECK TRANSFER MOTOR AND TRANSFER MOTOR RELAY
SMT782D
Refer to ªTransfer Motorº and ªTransfer Motor Relayº, ªCOMPONENT INSPECTIONº, TF-113.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK CONTINUITY
Check the following.
IContinuity of transfer sub-harness
Refer to ªTRANSFER SWITCH ASSEMBLY SUB-HARNESS CONNECTORº, ªCOMPONENT INSPECTIONº, TF-114.
OK or NG
OK©Repair or replace transfer motor and transfer motor relay.
NG©Repair or replace transfer sub-harness.
3 CHECK INPUT SIGNAL
With CONSULT-II
1. Select ªMAIN SIGNALSº in Data Monitor.
2. Read out ON/OFF status of ªMOTOR RELAYº.
SMT975D
3. When the value is different from standard value although ON/OFF switching occurs, check the following items.
IPNP switch, throttle position sensor and closed throttle position switch circuits
Refer to AT-99, ªDTC P0705 Park/Neutral Position Switchº, AT-176, ªDTC P1705 Throttle Position Sensorº and AT-184,
ªClosed Throttle Position Switch (idle position)º.
OK or NG
OK©GO TO 4.
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Diagnostic Procedure
TF-70
Page 2306 of 2395
4 CHECK TRANSFER MOTOR RELAY POWER SOURCE
1. Disconnect transfer motor relay harness connector.
2. Turn ignition switch to ªONº position.
3. Check voltage between transfer motor relay harness connector terminals 1, 3 and body ground.
Voltage: Battery voltage
SMT854DA
OK or NG
OK©GO TO 5.
NG©Check the following.
INo. 55 fuse (20A)
INo. 18 fuse (10A)
IHarness continuity between fuse and transfer motor relay
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TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Diagnostic Procedure (Cont'd)
TF-71
Page 2307 of 2395
5 CHECK HARNESS CONTINUITY
1. Turn ignition switch to ªOFFº position.
2. Check continuity between the following terminals.
ITransfer control unit 41 and Transfer motor 14
ITransfer control unit 41 and Transfer motor relay 2
ITransfer control unit 14 and Transfer motor relay 4
ITransfer motor 15 and body ground
Continuity should exist.
SMT855DA
OK or NG
OK©GO TO 6.
NG©Repair or replace harness or connector.
6 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Diagnostic Procedure (Cont'd)
TF-72
Page 2324 of 2395
Diagnostic ProcedureNBTF0064
1 SHIFT ACTUATOR
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POWER SOURCE
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Check voltage between transfer control device harness connector 3 (or 4) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
Voltage: Battery voltage
OK or NG
OK©Repair or replace actuator.
NG©1. Recheck the following.
IContinuity between ignition switch and transfer HI & LOW relays
IIgnition switch and No. 3 fuse (20A)
IContinuity between transfer shift HI & LOW relays and transfer control device
2. If NG, repair or replace damaged part.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
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SHIFT ACTUATOR
Diagnostic Procedure
TF-89
Page 2329 of 2395
Diagnostic ProcedureNBTF0066
1 SHIFT ACTUATOR CIRCUIT
Refer to ªTransfer Shift Relay (High & Low)º, ªCOMPONENT INSPECTIONº and ªActuator & Actuator Position Switchº,
ªCOMPONENT INSPECTIONº, TF-114, 115.
OK or NG
OK©GO TO 2.
NG©Repair or replace transfer shift relay and actuator and actuator position switch.
2 CHECK POWER SOURCE OF TRANSFER SHIFT (HI & LOW) RELAY
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº (Do not start engine).
3. Check voltage between transfer shift HI and LOW relay terminal 5 and body ground.
Voltage: Battery voltage
SMT831D
OK or NG
OK©GO TO 3.
NG©Check the following.
IContinuity between ignition switch and transfer shift HI & LOW relays
ICheck ground circuit between transfer shift HI & LOW relays and body ground.
IIgnition switch and No. 3 fuse (20A)
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure
TF-94
Page 2330 of 2395
3 CHECK POWER SOURCE OF TRANSFER CONTROL DEVICE
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Turn 4WD shift switch from ª4Hº to ª4LOº (or from ª4LOº to ª4Hº).
4. Check voltage between transfer control device terminal 3 (or 4) and body ground.
Voltage: Battery voltage
SMT832D
OK or NG
OK©GO TO 4.
NG©Check the following.
IHarness and connector from transfer shift HI and LOW relays to transfer control
device harness terminal
IGround circuit between transfer control device and body ground.
4 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 5.
WITHOUT CONSULT-II©GO TO 6.
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SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-95
Page 2348 of 2395

Switch Terminals4WD shift switch position
4H (N) 4LO
ATP switch 8 - 9No conti-
nuityContinuityNo conti-
nuity
Neutral-4LO
switch12 - 13 No continuity Continuity
Wait detection
switch10-11No continuity Continuity
(Note)
+---------------------------
NOTE:
When shifting from ª4LOº to ª4Hº, continuity exists while ªWaitº function is operat-
ing. (No continuity exists when ªWaitº function is canceled.)
SMT082D
Transfer MotorNBTF0038S05Apply battery voltage directly to transfer motor assembly sub-har-
ness connector located on rear-right of transfer unit. (Positive: Ter-
minal 14, Negative: Terminal 15)
Transfer motor should operate.
SMT085D
Transfer Motor RelayNBTF0038S081. Apply battery voltage directly to terminals 3 and 4.
2. Check continuity between terminals 1 and 2.
Condition Continuity (1 - 2)
Battery voltage is applied Yes
No voltage is applied No
SMT086DB
Transfer Sub-harnessNBTF0038S09FRONT REVOLUTION SENSOR SUB-HARNESS
CONNECTOR
NBTF0038S0901Check continuity between terminals shown in the figure.
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COMPONENT INSPECTION
ATP Switch, Neutral-4LO Switch and Wait Detection Switch (Cont'd)
TF-113