2001 INFINITI QX4 service

7 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
SEF598U
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
SEF599U
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 8.
NG©Repair or replace.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-359

11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-361

6 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
©GO TO 7.
7 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to ªDTC Confirmation Procedureº, EC-375.
OK or NG
OK©GO TO 8.
NG©Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
8 INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
SEF983Y
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II©GO TO 9.
Models without CON-
SULT-II©GO TO 10.
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DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-399

10 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
SEF598U
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
SEF599U
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 12.
NG©Repair or replace.
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DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-401

11 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 14.
NG©GO TO 13.
12 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 15.
NG©GO TO 13.
13 CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to ªVacuum Hose Drawingº, EC-26.
OK or NG
OK (With CONSULT-II)©GO TO 14.
OK (Without CONSULT-
II)©GO TO 15.
NG©Repair or reconnect the hose.
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-402

place or refilling/draining fuel until the output voltage condition
of the ªFUEL LEVEL SEº meets within the range above and
leave the vehicle for more than 1 hour. Then start from step 1).
3) Turn ignition switch ªOFFº and wait at least 5 seconds.
4) Turn ignition switch ªONº.
5) Select ªEVAP VERY/SML LEAK P1441º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
6) Make sure that ªOKº is displayed.
If ªNGº is displayed, refer to ªDiagnostic Procedureº, EC-529.
NOTE:
IIf the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to ªBasic
inspectionº, EC-101.
IMake sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
OVERALL FUNCTION CHECKNBEC0317S05With GST
Use this procedure to check the overall function of the EVAP very
small leak function. During this check, a 1st trip DTC might not be
confirmed.
SEF462UA
CAUTION:
INever use compressed air, doing so may damage the
EVAP system.
IDo not start engine.
IDo not exceeded 4.12 kPa (0.042 kg/cm
2, 0.6 psi).
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch ªONº.
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7) Apply pressure and make sure the following conditions are
satisfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-529.
NOTE:
For more information, refer to GST instruction manual.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
DTC Confirmation Procedure (Cont'd)
EC-528

5 INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
SEF983Y
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II©GO TO 6.
Models without CON-
SULT-II©GO TO 7.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-531

7 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
SEF598U
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
SEF599U
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 8.
NG©Repair or replace.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-533