2001 FORD POSTAL EXPLORER steering

The vehicle should not be operated in 4x4 High and 4x4 Low on
dry or merely wet pavement. Doing so will produce excessive
noise, increase tire wear and may damage driveline components.
These modes are intended for use only on consistently slippery or
loose surfaces.
If your vehicle is equipped with 4WD, a spare tire of a different
size than the road tires should never be used. Such a tire could
result in damage to driveline components and make the vehicle
difficult to control.
Utility and four-wheel drive vehicles arenotdesigned for
cornering at speeds as high as passenger cars any more than
low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns or abrupt maneuvers in these
vehicles.
Driving with 4WD
Your vehicle is specially equipped for driving on sand, snow, mud and
rough terrain and has operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
If your vehicle gets stuck
If the vehicle is stuck in mud or snow it may be rocked out by shifting
from forward and reverse gears, stopping between shifts, in a steady
pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Do not spin the wheels at over 56 km/h (35 mph). The tires may
fail and injure a passenger or bystander.
Driving
31

The relays are coded as follows:
Relay location Description
1 Side Marker Isolation Relay
2 Fuel Pump Relay
3 Rear Hazard Isolation Relay
4 LH Repeater/Marker Relay
5 RH Repeater/Marker Relay
6 LH Turn/Hazard Relay
7 RH Turn/Hazard Relay
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
1. Park on a level surface, activate
hazard flashers and set the parking
brake.
2. Place gearshift lever in P (Park)
and turn engine OFF.
Roadside emergencies
40

Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 ENGINE
1. Windshield washer fluid reservoir
2. Power distribution box
3. Brake fluid reservoir
4. Engine oil dipstick
5. Automatic transmission fluid dipstick
6. Engine oil filler cap
7. Battery
8. Radiator cap
9. Power steering fluid reservoir
10
123456
978
Maintenance and care
53

Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guidefor the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
DONOTOVERFILLPOWERSTEERINGFLUID
Maintenance and care
62

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1002
Battery BXT-65-650
Oil filter FL-820
PCV valve EV-245
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Brake fluid High Performance DOT 3
Motor Vehicle Brake FluidFill to line on
reservoir.
Engine oil (including
filter change)Motorcraft SAE 5W-30
Super Premium Motor Oil4.7L (5.0 quarts)
Fuel tank N/A 78.7L
(20.8 gallons)
Power steering fluid Motorcraft MERCONt
AT FFill to MAX line on
reservoir.
Transmission fluid Motorcraft MERCONtV
AT F
19.5L
(10.0 quarts)2
Engine coolant3Premium Engine Coolant 13.2L
(14.0 quarts)
Rear axle lubricant
4,5Motorcraft SAE 80W-90
Premium Rear Axle
Lubricant2.9-3.1L
(5.5-5.8 pints)
Windshield washer
fluidUltra-Clear Windshield
Washer Concentrate2.6L (2.7 quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the scheduled maintenance
guide to determine the correct service interval.
Capacities and specifications
80

2Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
3Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
4Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
5Your vehicle is equipped with a conventional rear axle. Refer to your
scheduled maintenance guide for axle fluid change intervals.
LUBRICANT SPECIFICATIONS
Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Automatic
transmissionMotorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Brake fluid High
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-H
with API
Certification
Mark
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
81

headlamps, flash to pass ..........14
instrument panel, dimming .....13
Lane change indicator
(see Turn signal) ........................16
Lights, warning and indicator ......6
anti-lock brakes (ABS) ........8, 24
brake ............................................7
charging system ..........................9
high beam ...................................8
overdrive off ................................8
safety belt ...................................7
service engine soon ....................6
turn signal indicator ...................8
Lubricant specifications .......81±82
M
Manual transmission
fluid capacities ..........................80
lubricant specifications ............82
Motorcraft parts ....................78, 80
O
Octane rating ..............................75
Odometer .....................................10
Oil (see Engine oil) ....................54
Overdrive .....................................16
P
Parking brake ..............................24
Parts (see Motorcraft parts) ......80
Power distribution box
(see Fuses) .................................37Power steering ............................25
fluid, checking and adding ......62
fluid, refill capacity ..................80
fluid, specifications .............81±82
R
Relays ....................................34, 39
S
Safety defects, reporting ............83
Safety restraints
warning light and chime ........7, 9
Servicing your vehicle ................52
Spark plugs, specifications ...80, 82
Special notice ................................3
utility-type vehicles ....................3
Specification chart,
lubricants ...............................81±82
Speedometer .................................9
Starting your vehicle ............18±21
jump starting ............................43
Steering wheel
tilting .........................................15
T
Tires .................................40, 67±69
changing ....................................40
checking the pressure ..............69
replacing ....................................70
rotating ......................................69
snow tires and chains ..............71
tire grades .................................68
treadwear ..................................68
Towing .........................................69
wrecker ......................................49
Index
86

Item Information
Required fuel Refer to9Octane
recommendations9in the
Maintenance and carechapter.
Fuel tank capacity 78.7L (20.8 gallons)
Engine oil capacity (includes filter
change)4.7L (5.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford
specificationWSS-M2C153-G.
Tire size and pressure Refer to the Certification Label on
inside of driver's door.
Hood release Pull handle under the instrument
panel.
Coolant capacity
113.2L (14.0 quarts)
Power steering fluid capacity Fill to MAX line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity
29.5L (10.0 quarts). Use Motorcraft
MERCONtV ATF.3
1
Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
3Approximate dry capacity, includes cooler and tubes. Fluid level should
be checked by a qualified service technician.
Filling station information
88