2001 DODGE RAM intake

PCV FILTER
DESCRIPTION
The crankcase breather/filter is no longer used
with the 3.9L, 5.2L or 5.9L engine.
PCV VALVE
DESCRIPTION - V-6/V-8 ENGINES
All 3.9L V-6 and 5.2L/5.9L V-8 gas powered engines
are equipped with a closed crankcase ventilation sys-
tem and a positive crankcase ventilation (PCV) valve.
The 8.0L V-10 engine is not equipped with a PCV
valve. Refer to Crankcase Ventilation SystemÐ8.0L
V-10 Engine for information.
This system consists of a PCV valve mounted on
the cylinder head (valve) cover with a hose extending
from the valve to the intake manifold (Fig. 4).
Another hose connects the opposite cylinder head
(valve) cover to the air cleaner housing to provide a
source of clean air for the system. A separate crank-
case breather/filter is not used.
OPERATION - V-6/V-8 ENGINES
The PCV system operates by engine intake mani-
fold vacuum (Fig. 5). Filtered air is routed into the
crankcase through the air cleaner hose. The metered
air, along with crankcase vapors, are drawn through
the PCV valve and into a passage in the intake man-
ifold. The PCV system manages crankcase pressure
and meters blow by gases to the intake system,
reducing engine sludge formation.The PCV valve contains a spring loaded plunger.
This plunger meters the amount of crankcase vapors
routed into the combustion chamber based on intake
manifold vacuum.
When the engine is not operating or during an
engine pop-back, the spring forces the plunger back
against the seat (Fig 6). This will prevent vapors
from flowing through the valve.
During periods of high manifold vacuum, such as
idle or cruising speeds, vacuum is sufficient to com-
pletely compress spring. It will then pull the plunger
to the top of the valve (Fig. 7). In this position there
is minimal vapor flow through the valve.
During periods of moderate manifold vacuum, the
plunger is only pulled part way back from inlet. This
results in maximum vapor flow through the valve
(Fig. 8).
Fig. 4 Typical PCV Valve/Hose (Non±California
Shown)
1 - P C V VA LV E
2 - PCV VALVE HOSE CONNECTIONS
Fig. 5 Typical Closed Crankcase Ventilation System
1 - THROTTLE BODY
2 - AIR CLEANER
3 - AIR INTAKE
4 - P C V VA LV E
5 - COMBUSTION CHAMBER
6 - BLOW-BY GASES
7 - CRANKCASE BREATHER/FILTER
Fig. 6 Engine Off or Engine Pop-BackÐNo Vapor
Flow
BR/BEEVAPORATIVE EMISSIONS 25 - 35

DIAGNOSIS AND TESTING - PCV VALVE -
V±6/V±8 ENGINES
(1) With engine idling, remove the PCV valve from
cylinder head (valve) cover. If the valve is not
plugged, a hissing noise will be heard as air passes
through the valve. Also, a strong vacuum should be
felt at the valve inlet (Fig. 9).
(2) Return the PCV valve into the valve cover.
Remove the fitting and air hose at the opposite valve
cover. Loosely hold a piece of stiff paper, such as aparts tag, over the opening (rubber grommet) at the
valve cover (Fig. 10).
(3) The paper should be drawn against the opening
in the valve cover with noticeable force. This will be
after allowing approximately one minute for crank-
case pressure to reduce.
(4) Turn engine off and remove PCV valve from
valve cover. The valve should rattle when shaken
(Fig. 11).
Fig. 7 High Intake Manifold VacuumÐMinimal Vapor
Flow
Fig. 8 Moderate Intake Manifold VacuumÐMaximum
Vapor Flow
Fig. 9 Vacuum Check at PCV
1 - PCV VALVE GROMMET
2 - PCV HOSE
3 - P C V VA LV E
4 - VACUUM MUST BE FELT AGAINST FINGER
5 - ENGINE VALVE COVER
Fig. 10 Vacuum Check at Valve Cover Opening
1 - STIFF PAPER PLACED OVER RUBBER GROMMET
2 - RUBBER GROMMET
3 - VALVE COVER
4 - FITTING REMOVED FROM VALVE COVER
5 - AIR TUBE
Fig. 11 Shake PCV
1 - PCV VALVE GROMMET
2 - P C V VA LV E
3 - PCV VALVE MUST RATTLE WHEN SHAKEN
25 - 36 EVAPORATIVE EMISSIONSBR/BE
PCV VALVE (Continued)

(5) Replace the PCV valve and retest the system if
it does not operate as described in the preceding
tests.Do not attempt to clean the old PCV valve.
(6) If the paper is not held against the opening in
valve cover after new valve is installed, the PCV
valve hose may be restricted and must be replaced.
The passage in the intake manifold must also be
checked and cleaned.
(7) To clean the intake manifold fitting, turn a 1/4
inch drill (by hand) through the fitting to dislodge
any solid particles. Blow out the fitting with shop air.
If necessary, use a smaller drill to avoid removing
any metal from the fitting.
VACUUM LINES
DIAGNOSIS AND TESTING - VACUUM
SCHEMATICS
A vacuum schematic for emission related items can
be found on the VECI label. Refer to Vehicle Emis-
sion Control Information (VECI) Label in this group
for label location.
VAPOR CANISTER
DESCRIPTION
Two, maintenance free, EVAP canisters are used
with all 3.9L/5.2L/5.9L/8.0L gasoline powered
engines. Both canisters are mounted to a bracket
located below rear of vehicle cab on outside of right
frame rail (Fig. 12).
OPERATION
Two, maintenance free, EVAP canisters are used
with all 3.9L/5.2L/5.9L/8.0L gasoline powered
engines.The EVAP canisters are filled with granules
of an activated carbon mixture. Fuel vapors entering
the EVAP canisters are absorbed by the charcoal
granules.
Fuel tank pressure vents into the EVAP canisters.
Fuel vapors are temporarily held in the canisters
until they can be drawn into the intake manifold.
The duty cycle EVAP canister purge solenoid allows
the EVAP canisters to be purged at predetermined
times and at certain engine operating conditions.
REMOVAL
Two EVAP canisters are used. Both canisters are
mounted to a bracket located below rear of vehicle
cab on outside of right frame rail (Fig. 13).
(1) Remove fuel tubes/lines at each EVAP canister.
Note location of tubes/lines before removal for easier
installation.(2) Remove mounting nuts at each canister (Fig.
13).
(3) Remove each canister from mounting bracket.
Fig. 12 Location of EVAP Canisters
1 - MOUNTING NUTS
2 - FRAME RAIL (RIGHT)
3 - FRONT EVAP CANISTER
4 - REAR EVAP CANISTER
Fig. 13 EVAP Canister Location
1 - MOUNTING NUTS
2 - FRAME RAIL (RIGHT)
3 - FRONT EVAP CANISTER
4 - REAR EVAP CANISTER
BR/BEEVAPORATIVE EMISSIONS 25 - 37
PCV VALVE (Continued)

ABS INDICATOR - DESCRIPTION.........8J-14
ABS INDICATOR - OPERATION..........8J-14
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-8
A/C COMPRESSOR - DESCRIPTION......24-46
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-46
A/C COMPRESSOR - INSTALLATION......24-47
A/C COMPRESSOR - OPERATION........24-46
A/C COMPRESSOR - REMOVAL.........24-47
A/C COMPRESSOR CLUTCH -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-16
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-16
A/C COMPRESSOR CLUTCH -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-14
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-13
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-13
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-17
A/C COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING.............24-17
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-18
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-17
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-18
A/C CONDENSER - DESCRIPTION........24-48
A/C CONDENSER - INSTALLATION.......24-49
A/C CONDENSER - OPERATION..........24-48
A/C CONDENSER - REMOVAL...........24-49
A/C EVAPORATOR - DESCRIPTION.......24-52
A/C EVAPORATOR - INSTALLATION......24-53
A/C EVAPORATOR - OPERATION.........24-53
A/C EVAPORATOR - REMOVAL..........24-53
A/C HEATER CONTROL - DESCRIPTION . . . 24-18
A/C HEATER CONTROL - DIAGNOSIS
AND TESTING.......................24-19
A/C HEATER CONTROL - INSTALLATION . . . 24-20
A/C HEATER CONTROL - OPERATION.....24-18
A/C HEATER CONTROL - REMOVAL......24-19
A/C HIGH PRESSURE SWITCH -
DESCRIPTION.......................24-20
A/C HIGH PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-20
A/C HIGH PRESSURE SWITCH -
INSTALLATION.......................24-21
A/C HIGH PRESSURE SWITCH -
OPERATION.........................24-20
A/C HIGH PRESSURE SWITCH -
REMOVAL..........................24-21
A/C LINE COUPLERS - DESCRIPTION.....24-40
A/C LINE COUPLERS - OPERATION......24-41
A/C LINE COUPLERS - STANDARD
PROCEDURE........................24-43
A/C LOW PRESSURE SWITCH -
DESCRIPTION.......................24-21
A/C LOW PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-21
A/C LOW PRESSURE SWITCH -
INSTALLATION.......................24-22
A/C LOW PRESSURE SWITCH -
OPERATION.........................24-21
A/C LOW PRESSURE SWITCH -
REMOVAL..........................24-21
A/C ORIFICE TUBE - DESCRIPTION.......24-53
A/C ORIFICE TUBE - OPERATION........24-53
A/C ORIFICE TUBE - REMOVAL..........24-54
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-2
ACCELERATOR PEDAL - INSTALLATION . . . 14-37
ACCELERATOR PEDAL - REMOVAL.......14-37
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION
...............14-91
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION
..............14-93
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION
................14-91
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL
..................14-91
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING
................7-24,7-27,7-31ACCUMULATOR - DESCRIPTION.........24-54
ACCUMULATOR - DESCRIPTION . 21-191,21-362,
21-537,21-707
ACCUMULATOR - INSPECTION . . 21-192,21-363,
21-538,21-708
ACCUMULATOR - INSTALLATION........24-55
ACCUMULATOR - OPERATION..........24-54
ACCUMULATOR - OPERATION . . . 21-191,21-362,
21-537,21-708
ACCUMULATOR - REMOVAL............24-54
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT.............................25-1
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-26
ACTUATOR - INSTALLATION, HEAT/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-71,23-80
ACTUATOR - INSTALLATION, PANEL/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - REMOVAL, BLEND DOOR....24-25
ACTUATOR - REMOVAL, HEAT/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-71,
23-80
ACTUATOR - REMOVAL, PANEL/DEFROST
DOOR.............................24-27
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, DEFROSTER
AND DEMISTER DUCT.................24-35
ADAPTER - REMOVAL, DEFROSTER AND
DEMISTER DUCT.....................24-35
ADAPTER BRACKET - INSTALLATION,
CAB CHASSIS........................13-9
ADAPTER BRACKET - REMOVAL, CAB
CHASSIS............................13-9
ADAPTER HOUSING SEAL -
INSTALLATION.................21-132,21-87
ADAPTER HOUSING SEAL - REMOVAL . . 21-132,
21-87
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-16
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-16
ADHESIVE LOCATIONS, SPECIFICATIONS
- STRUCTURAL......................23-44
ADJUSTER - DIAGNOSIS & TESTING,
POWER LUMBAR....................8N-18
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - INSTALLATION, SEAT
TRACK............................23-143
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - REMOVAL, SEAT TRACK....23-143
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM........................9-85
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM........................9-85
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-262
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-261
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-262
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM.............9-142,9-200,9-263
ADJUSTER ASSY - REMOVAL, ROCKER
ARM ....................9-142,9-200,9-261
ADJUSTER KNOB - INSTALLATION,
TURNING LOOP HEIGHT...............8O-30
ADJUSTER KNOB - REMOVAL, TURNING
LOOP HEIGHT.......................8O-30
ADJUSTMENT - STANDARD
PROCEDURE, COMPASS VARIATION......8M-4
ADJUSTMENT AND VERIFICATION -
STANDARD PROCEDURE, VALVE LASH....9-256
ADJUSTMENT, BANDS . . . 21-193,21-364,21-539,
21-709
ADJUSTMENT, CABLE TENSIONER
........5-40
ADJUSTMENT, CARGO DOOR
...........23-78
ADJUSTMENT, CENTER BEARING -
CENTER BEARING
.....................3-10
ADJUSTMENT, FRONT DOOR FORE/AFT
. . . 23-68
ADJUSTMENT, FRONT DOOR IN/OUT
.....23-69ADJUSTMENT, FRONT DOOR LATCH......23-72
ADJUSTMENT, FRONT DOOR UP/DOWN . . . 23-69
ADJUSTMENT, FRONT FASCIA...........13-2
ADJUSTMENT, HOOD................23-100
ADJUSTMENT, LATCH................23-100
ADJUSTMENT, LATCH STRIKER........23-102
ADJUSTMENT, REAR BRAKE DRUM.......5-34
ADJUSTMENT, SHIFT LEVER....21-853,21-888,
21-925
ADJUSTMENT, SHIFT MECHANISM.....21-252,
21-423,21-596,21-769
ADJUSTMENTS, FOG LAMP UNIT........8L-12
ADJUSTMENTS, FRONT AXLE - 216FBI....3-17
ADJUSTMENTS, FRONT AXLE - 248FBI....3-50
ADJUSTMENTS, GEAR.................19-16
ADJUSTMENTS, HEADLAMP UNIT.......8L-21
ADJUSTMENTS, REAR AXLE - 248RBI....3-114
ADJUSTMENTS, REAR AXLE - 267RBI....3-145
ADJUSTMENTS, REAR AXLE - 286RBI....3-174
ADJUSTMENTS, REAR AXLE - 9 1/4 .......3-84
ADJUSTMENTS, TRANSMISSION
THROTTLE VALVE CABLE . 21-254,21-425,21-598,
21-771
ADJUSTMENTS, VALVE BODY . . . 21-304,21-476,
21-646,21-818
AFTER AN AIRBAG DEPLOYMENT -
STANDARD PROCEDURE, SERVICE.......8O-4
AIR BLEED - STANDARD PROCEDURE....14-57
AIR CHECKING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-147,21-318
AIR CLEANER ELEMENT - INSTALLATION . . 9-245
AIR CLEANER ELEMENT - REMOVAL.....9-244
AIR CONDITIONER - DESCRIPTION,
HEATER .............................24-1
AIR CONDITIONER - OPERATION,
HEATER .............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH.......7-77
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-78
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-74
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-77
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-41
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-41
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-18
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-17
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-18
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-18
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-17
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-17
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-1
AIR EXHAUSTER - INSTALLATION.......23-77
AIR EXHAUSTER - REMOVAL...........23-77
AIR HEATER - DESCRIPTION, INTAKE....14-100
AIR HEATER - INSTALLATION, INTAKE . . . 14-101
AIR HEATER - OPERATION, INTAKE.....14-100
AIR HEATER - REMOVAL, INTAKE.......14-100
AIR HEATER RELAY - DESCRIPTION,
INTAKE............................14-101
AIR HEATER RELAY - INSTALLATION,
INTAKE............................14-102
AIR HEATER RELAY - OPERATION,
INTAKE............................14-102
AIR HEATER RELAY - REMOVAL, INTAKE . 14-102
AIR IN FUEL SYSTEM - DIAGNOSIS AND
TESTING...........................14-56
AIR INJECTION PUMP - DESCRIPTION....25-28
AIR INJECTION PUMP - DIAGNOSIS AND
TESTING...........................25-28
AIR INJECTION PUMP - INSTALLATION . . . 25-29
AIR INJECTION PUMP - OPERATION
.....25-28
AIR INJECTION PUMP - REMOVAL
.......25-29
AIR INJECTION SYSTEM - DESCRIPTION
. . 25-25
AIR INJECTION SYSTEM - OPERATION
....25-27
AIR INJECTION SYSTEM - TORQUE
......25-28
BR/BEINDEX 1
Description Group-Page Description Group-Page Description Group-Page

HEAD - INSPECTION, CYLINDER . . . 9-137,9-193,
9-23,9-250,9-80
HEAD - INSTALLATION, CYLINDER . 9-137,9-193,
9-23,9-250,9-80
HEAD - OPERATION, CYLINDER . 9-136,9-22,9-79
HEAD - REMOVAL, CYLINDER . 9-137,9-192,9-23,
9-246,9-80
HEAD COVER GASKET - DESCRIPTION,
CYLINDER...........................9-22
HEAD COVER GASKET - OPERATION,
CYLINDER...........................9-22
HEAD COVER(S) - CLEANING, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD COVER(S) - DESCRIPTION,
CYLINDER..........................9-194
HEAD COVER(S) - INSPECTION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - INSTALLATION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - REMOVAL, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD GASKET FAILURE - DIAGNOSIS
AND TESTING, CYLINDER . 9-136,9-191,9-22,9-79
HEAD RESTRAINTS - INSPECTION, SEAT
BELTS, SHOULDER BELTS,
RETRACTORS.......................30-12
HEADLAMP - DESCRIPTION............8L-13
HEADLAMP - DIAGNOSIS AND TESTING . . 8L-13
HEADLAMP - INSTALLATION............8L-16
HEADLAMP - OPERATION..............8L-13
HEADLAMP - REMOVAL...............8L-16
HEADLAMP ALIGNMENT, SPECIAL
TOOLS..............................8L-4
HEADLAMP RELAY - DESCRIPTION......8L-16
HEADLAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-17
HEADLAMP RELAY - INSTALLATION......8L-18
HEADLAMP RELAY - OPERATION........8L-17
HEADLAMP RELAY - REMOVAL.........8L-18
HEADLAMP SWITCH - DESCRIPTION.....8L-18
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-18
HEADLAMP SWITCH - INSTALLATION....8L-20
HEADLAMP SWITCH - OPERATION.......8L-18
HEADLAMP SWITCH - REMOVAL........8L-19
HEADLAMP UNIT - ADJUSTMENTS......8L-21
HEADLAMP UNIT - INSTALLATION.......8L-20
HEADLAMP UNIT - REMOVAL...........8L-20
HEADLINER - INSTALLATION..........23-125
HEADLINER - REMOVAL..............23-125
HEAT SHIELDS - DESCRIPTION.........11-10
HEAT SHIELDS - INSTALLATION.........11-10
HEAT SHIELDS - REMOVAL.............11-10
HEAT/DEFROST DOOR - INSTALLATION . . . 24-39
HEAT/DEFROST DOOR - REMOVAL.......24-38
HEAT/DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-27
HEAT/DEFROST DOOR ACTUATOR -
REMOVAL..........................24-26
HEATED MIRROR GRID - DESCRIPTION . . . 8G-4
HEATED MIRROR GRID - DIAGNOSIS
AND TESTING........................8G-4
HEATED MIRROR GRID - OPERATION.....8G-4
HEATED MIRROR SWITCH - DIAGNOSIS
AND TESTING........................8G-3
HEATED MIRROR SYSTEM -
DESCRIPTION........................8G-1
HEATED MIRROR SYSTEM - DIAGNOSIS
AND TESTING........................8G-2
HEATED MIRROR SYSTEM - OPERATION . . . 8G-2
HEATED SEAT ELEMENT - DESCRIPTION . . 8G-10
HEATED SEAT ELEMENT - OPERATION....8G-10
HEATED SEAT ELEMENT AND SENSOR -
DIAGNOSIS & TESTING...............8G-11
HEATED SEAT RELAY - DESCRIPTION....8G-11
HEATED SEAT RELAY - DIAGNOSIS &
TESTING...........................8G-12
HEATED SEAT RELAY - INSTALLATION....8G-13
HEATED SEAT RELAY - OPERATION......8G-12
HEATED SEAT RELAY - REMOVAL.......8G-13
HEATED SEAT SWITCH - DIAGNOSIS &
TESTING
.......................8G-14,8G-8
HEATED SEAT SYSTEM - DESCRIPTION
....8G-5
HEATED SEAT SYSTEM - DIAGNOSIS &
TESTING
............................8G-6
HEATED SEAT SYSTEM - OPERATION
.....8G-6
HEATER - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE BLOCK
...........7-45HEATER - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE BLOCK..........7-45
HEATER - 3.9L/5.2L/5.9L - OPERATION,
ENGINE BLOCK.......................7-45
HEATER - 3.9L/5.2L/5.9L - REMOVAL,
ENGINE BLOCK.......................7-45
HEATER - 5.9L DIESEL - DESCRIPTION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - INSTALLATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - OPERATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - REMOVAL,
ENGINE BLOCK.......................7-47
HEATER - 8.0L - DESCRIPTION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - INSTALLATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - OPERATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - REMOVAL, ENGINE
BLOCK..............................7-46
HEATER - DESCRIPTION, FUEL..........14-62
HEATER - DESCRIPTION, INTAKE AIR....14-100
HEATER - DIAGNOSIS AND TESTING,
FUEL..............................14-62
HEATER - INSTALLATION, INTAKE AIR . . . 14-101
HEATER - OPERATION, FUEL............14-62
HEATER - OPERATION, INTAKE AIR.....14-100
HEATER - REMOVAL, INTAKE AIR.......14-100
HEATER - REMOVAL/INSTALLATION,
FUEL................................14-63
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-1
HEATER CONTROL - DESCRIPTION, A/C . . . 24-18
HEATER CONTROL - DIAGNOSIS AND
TESTING, A/C.......................24-19
HEATER CONTROL - INSTALLATION, A/C . . 24-20
HEATER CONTROL - OPERATION, A/C....24-18
HEATER CONTROL - REMOVAL, A/C......24-19
HEATER CORE - DESCRIPTION..........24-55
HEATER CORE - INSTALLATION.........24-56
HEATER CORE - OPERATION............24-55
HEATER CORE - REMOVAL.............24-56
HEATER CORE GROUND STRAP -
INSTALLATION.......................8A-15
HEATER CORE GROUND STRAP -
REMOVAL..........................8A-14
HEATER PERFORMANCE - DIAGNOSIS
AND TESTING........................24-6
HEATER RELAY - DESCRIPTION, FUEL....14-63
HEATER RELAY - DESCRIPTION, INTAKE
AIR ..............................14-101
HEATER RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-64
HEATER RELAY - INSTALLATION, FUEL . . . 14-65
HEATER RELAY - INSTALLATION, INTAKE
AIR ..............................14-102
HEATER RELAY - OPERATION, FUEL......14-63
HEATER RELAY - OPERATION, INTAKE
AIR
..............................14-102
HEATER RELAY - REMOVAL, FUEL
.......14-65
HEATER RELAY - REMOVAL, INTAKE AIR
. 14-102
HEATER SWITCH - DESCRIPTION,
DRIVER SEAT
........................8G-7
HEATER SWITCH - DESCRIPTION,
PASSENGER SEAT
....................8G-13
HEATER SWITCH - INSTALLATION,
DRIVER SEAT
........................8G-9
HEATER SWITCH - INSTALLATION,
PASSENGER SEAT
....................8G-16
HEATER SWITCH - OPERATION, DRIVER
SEAT
...............................8G-7
HEATER SWITCH - OPERATION,
PASSENGER SEAT
....................8G-14
HEATER SWITCH - REMOVAL, DRIVER
SEAT
...............................8G-9
HEATER SWITCH - REMOVAL,
PASSENGER SEAT
....................8G-15
HEATER/AIR CONDITIONER -
INSPECTION
........................30-17
HEAVY DUTY ENGINE (FEDERAL ONLY -
2500 8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION
.......................0-17HEAVY DUTY/8.0L - DESCRIPTION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - INSPECTION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSPECTION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSPECTION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - INSTALLATION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSTALLATION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSTALLATION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - OPERATION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
EXHAUST PIPE - 5.9L..................11-8
HEAVY DUTY/8.0L - REMOVAL, TAILPIPE
- 5.9L..............................11-12
HEIGHT ADJUSTER KNOB -
INSTALLATION, TURNING LOOP.........8O-30
HEIGHT ADJUSTER KNOB - REMOVAL,
TURNING LOOP.....................8O-30
HIGH BEAM INDICATOR - DESCRIPTION . . 8J-21
HIGH BEAM INDICATOR - DIAGNOSIS
AND TESTING.......................8J-22
HIGH BEAM INDICATOR - OPERATION....8J-22
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE FUEL LINES -
DESCRIPTION.......................14-74
HIGH PRESSURE FUEL LINES -
OPERATION.........................14-74
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-46
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-46
HIGH PRESSURE SWITCH -
DESCRIPTION, A/C...................24-20
HIGH PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-20
HIGH PRESSURE SWITCH -
INSTALLATION, A/C...................24-21
HIGH PRESSURE SWITCH - OPERATION,
A/C................................24-20
HIGH PRESSURE SWITCH - REMOVAL,
A/C................................24-21
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-74
HINGE - INSTALLATION......23-71,23-79,23-99
HINGE - REMOVAL.........23-70,23-79,23-99
HITCH - INSTALLATION, TRAILER........13-10
HITCH - REMOVAL, TRAILER...........13-10
HOISTING - STANDARD PROCEDURE......0-28
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-18
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-18
HOLDDOWN - OPERATION, BATTERY.....8F-18
HOLDDOWN - REMOVAL, BATTERY......8F-18
HOLDER - INSTALLATION, CUP........23-111
HOLDER - REMOVAL, CUP............23-110
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-6
HONING - STANDARD PROCEDURE,
CYLINDER BORE........9-10,9-126,9-180,9-69
HOOD - ADJUSTMENT
...............23-100
HOOD - INSTALLATION
...............23-100
HOOD - REMOVAL
...................23-100
HOOD LATCH/SAFETY CATCH -
INSPECTION
.........................30-4
HOOK - INSTALLATION, COAT
..........23-125
HOOK - INSTALLATION, FRONT TOW
.....13-10
HOOK - REMOVAL, COAT
.............23-124
HOOK - REMOVAL, FRONT TOW
..........13-9
HORN - DESCRIPTION
.............8H-1,8H-2
HORN - DIAGNOSIS AND TESTING
.......8H-2
HORN - INSPECTION
..................30-19
HORN - OPERATION
...............8H-1,8H-2
HORN RELAY - DESCRIPTION
...........8H-3
BR/BEINDEX 17
Description Group-Page Description Group-Page Description Group-Page

INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL..................14-66
INJECTION SYSTEM - DESCRIPTION, AIR . 25-25
INJECTION SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-87
INJECTION SYSTEM - OPERATION, AIR . . . 25-27
INJECTION SYSTEM - TORQUE, AIR......25-28
INJECTOR - DESCRIPTION, FUEL . . . 14-53,14-93
INJECTOR - INSTALLATION, FUEL . . 14-53,14-98
INJECTOR - OPERATION, FUEL.....14-53,14-94
INJECTOR - REMOVAL, FUEL......14-53,14-96
INJECTOR FIRING ORDER, DIESEL -
FUEL..............................14-58
INJECTOR TEST - DIAGNOSIS AND
TESTING, FUEL.................14-53,14-95
INLET BAFFLE - INSTALLATION, HVAC
HOUSING...........................24-37
INLET BAFFLE - REMOVAL, HVAC
HOUSING...........................24-36
INLET FILTER - INSTALLATION..........14-22
INLET FILTER - REMOVAL..............14-22
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-154
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-154
IN/OUT - ADJUSTMENT, FRONT DOOR....23-69
INPUT - DESCRIPTION, VEHICLE SPEED . . . 8P-1
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-3
INSIDE HANDLE ACTUATOR -
INSTALLATION...................23-71,23-80
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-71,
23-80
INSPECTION - DESCRIPTION, ROAD
TEST..............................30-15
INSPECTION - DIAGNOSIS AND
TESTING, WHEEL....................22-10
INSPECTION - INFORMATION LABELS -
STANDARD PROCEDURE...............30-22
INSPECTION, 3.9L/5.2L/5.9L ENGINES -
VISUAL............................14-28
INSPECTION, 8.0L ENGINE - VISUAL.....14-32
INSPECTION, A/C COMPRESSOR
CLUTCH............................24-16
INSPECTION, ACCUMULATOR . . . 21-192,21-363,
21-538,21-708
INSPECTION, AUTOMATIC
TRANSMISSION - 42RE...............21-165
INSPECTION, AUTOMATIC
TRANSMISSION - 44RE...............21-337
INSPECTION, AUTOMATIC
TRANSMISSION - 46RE...............21-510
INSPECTION, AUTOMATIC
TRANSMISSION - 47RE...............21-681
INSPECTION, BATTERY.................30-7
INSPECTION, BATTERY SYSTEM..........8F-5
INSPECTION, BODY SEALING...........30-10
INSPECTION, CAMSHAFT & BEARINGS
(IN BLOCK).........................9-272
INSPECTION, CATALYTIC CONVERTER -
3.9L/5.2L/5.9L........................11-5
INSPECTION, CATALYTIC CONVERTER -
5.9L HEAVY DUTY/8.0L.................11-7
INSPECTION, CHARGE AIR COOLER AND
PLUMBING.........................11-18
INSPECTION, COMPASS...............30-12
INSPECTION, CROSSHEADS............9-250
INSPECTION, CYLINDER HEAD....9-137,9-193,
9-23,9-250,9-80
INSPECTION, CYLINDER HEAD COVER(S) . 9-138,
9-194,9-24,9-253,9-81
INSPECTION, DISC BRAKE CALIPERS......5-12
INSPECTION, DOORS AND DOOR LOCKS . . 30-11
INSPECTION, DRUM...................5-33
INSPECTION, ENGINE BLOCK . 9-142,9-200,9-267,
9-28,9-86
INSPECTION, ENGINE PERFORMANCE....30-16
INSPECTION, EXHAUST MANIFOLD . 9-112,9-168,
9-225,9-304,9-55
INSPECTION, EXHAUST PIPE -
3.9L/5.2L/5.9L........................11-7
INSPECTION, EXHAUST PIPE - 5.9L
DIESEL
.............................11-9
INSPECTION, EXHAUST PIPE - 5.9L
HEAVY DUTY/8.0L
.....................11-9
INSPECTION, FIT AND FINISH
......30-10,30-12
INSPECTION, FLUID LEVELS
.............30-4
INSPECTION, FRONT CLUTCH
. . . 21-205,21-376,
21-550,21-721INSPECTION, FRONT SERVO....21-207,21-378,
21-553,21-723
INSPECTION, FUEL...................30-15
INSPECTION, GAUGES/WARNING LIGHTS . 30-19
INSPECTION, HEATER/AIR CONDITIONER . . 30-17
INSPECTION, HOOD LATCH/SAFETY
CATCH ..............................30-4
INSPECTION, HORN..................30-19
INSPECTION, INTAKE MANIFOLD . . . 9-110,9-166,
9-223,9-302,9-53
INSPECTION, INTAKE/EXHAUST VALVES
& SEATS ..............9-141,9-198,9-27,9-84
INSPECTION, KEYLESS ENTRY..........30-11
INSPECTION, LIGHTS AND SWITCHES....30-12
INSPECTION, LINES/HOSES.............30-6
INSPECTION, MANUAL - NV3500........21-15
INSPECTION, MEASURING TIMING
CHAIN STRETCH.......9-114,9-170,9-227,9-58
INSPECTION, MIRROR................30-19
INSPECTION, NEUTRAL SAFETY SWITCH . . 30-19
INSPECTION, OIL COOLER & LINES -
CLEANING..........................9-296
INSPECTION, OIL PAN . 9-106,9-162,9-219,9-297,
9-49
INSPECTION, OIL PRESSURE RELIEF
VALVE .............................9-297
INSPECTION, OIL PUMP....9-107,9-163,9-220,
9-299,9-50
INSPECTION, OIL PUMP . . 21-211,21-382,21-557,
21-728
INSPECTION, OTHER..................30-15
INSPECTION, OVERDRIVE UNIT . . 21-224,21-394,
21-569,21-741
INSPECTION, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON RETAINER....21-236,
21-406,21-580,21-752
INSPECTION, PARKING BRAKE..........30-17
INSPECTION, PISTON & CONNECTING
ROD ............9-154,9-209,9-285,9-41,9-98
INSPECTION, PLANETARY GEARTRAIN/
OUTPUT SHAFT . . . 21-241,21-411,21-587,21-760
INSPECTION, PUSHRODS..............9-250
INSPECTION, RADIATOR - 3.9L/5.2L/5.9L . . . 7-61
INSPECTION, RADIATOR - 5.9L DIESEL....7-65
INSPECTION, RADIATOR - 8.0L..........7-62
INSPECTION, RADIATOR FAN -
3.9L/5.2L/5.9L/8.0L....................7-43
INSPECTION, RADIATOR FAN - 5.9L
DIESEL.............................7-44
INSPECTION, RADIATOR PRESSURE CAP . . . 7-66
INSPECTION, RADIO..................30-17
INSPECTION, REAR CLUTCH....21-248,21-419,
21-593,21-765
INSPECTION, RECEIVING...............30-3
INSPECTION, ROCKER ARM / ADJUSTER
ASSY..............................9-262
INSPECTION, SEAT BELTS, SHOULDER
BELTS, RETRACTORS AND HEAD
RESTRAINTS........................30-12
INSPECTION, SEATS..................30-13
INSPECTION, SERVICE BRAKES.........30-17
INSPECTION, SHIFT/CLUTCH INTERLOCK
SYSTEM............................30-19
INSPECTION, SOLID LIFTERS/TAPPETS . . . 9-281
INSPECTION, SPEED CONTROL.........30-17
INSPECTION, SQUEAKS, RATTLES AND
WIND NOISE........................30-15
INSPECTION, STEERING AND HANDLING
. . 30-15
INSPECTION, TAILPIPE - 3.9L/5.2L/5.9L
. . . 11-11
INSPECTION, TAILPIPE - 5.9L DIESEL
....11-12
INSPECTION, TAILPIPE - 5.9L HEAVY
DUTY/8.0L
..........................11-12
INSPECTION, TIRE PRESSURES
..........30-8
INSPECTION, TRANSFER CASE -
NV231HD
..........................21-832
INSPECTION, TRANSFER CASE -
NV241HD
..........................21-902
INSPECTION, TRANSFER CASE -
NV241LD
..........................21-867
INSPECTION, TRANSMISSION
.....21-109,21-64
INSPECTION, TRANSMISSION/TRANSFER
CASE
..............................30-15
INSPECTION, TRIP COMPUTER/
MAINTENANCE REMINDER
.............30-17
INSPECTION, TURBOCHARGER
..........11-16
INSPECTION, TURN AND EMERGENCY
SIGNALS
...........................30-19INSPECTION, VALVE BODY......21-293,21-465,
21-637,21-809
INSPECTION, VIBRATION DAMPER.......9-289
INSPECTION, VISUAL..................30-8
INSPECTION, WATER PUMP -
3.9L/5.2L/5.9L........................7-69
INSPECTION, WATER PUMP - 5.9L
DIESEL.............................7-73
INSPECTION, WATER PUMP - 8.0L........7-72
INSPECTION, WHEEL CYLINDERS........5-31
INSPECTION, WINDOWS, DOORS AND
LOCKS.............................30-14
INSPECTION WINDSHIELD WIPERS/
WASHERS, ROAD TEST................30-18
INSPECTION, WIPER & WASHER
SYSTEM............................8R-6
INSPECTION, WIRING..................30-7
INSTALLED - INSTALLATION, FRONT OIL
SEAL - FRONT COVER.................9-205
INSTALLED - REMOVAL, FRONT OIL
SEAL - FRONT COVER.................9-204
INSTRUMENT CLUSTER - ASSEMBLY.....8J-13
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-6
INSTRUMENT CLUSTER - DISASSEMBLY . . 8J-11
INSTRUMENT CLUSTER - INSTALLATION . . 8J-14
INSTRUMENT CLUSTER - OPERATION.....8J-3
INSTRUMENT CLUSTER - REMOVAL.....8J-10
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-10
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-9
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-37
INSTRUMENT PANEL DUCTS - REMOVAL . 24-37
INSTRUMENT PANEL SYSTEM -
DESCRIPTION......................23-104
INSTRUMENT PANEL SYSTEM -
INSTALLATION......................23-107
INSTRUMENT PANEL SYSTEM -
OPERATION........................23-105
INSTRUMENT PANEL SYSTEM -
REMOVAL.........................23-106
INSTRUMENT PANEL TOP COVER -
INSTALLATION......................23-115
INSTRUMENT PANEL TOP COVER -
REMOVAL.........................23-114
INTAKE AIR HEATER - DESCRIPTION....14-100
INTAKE AIR HEATER - INSTALLATION....14-101
INTAKE AIR HEATER - OPERATION......14-100
INTAKE AIR HEATER - REMOVAL.......14-100
INTAKE AIR HEATER RELAY -
DESCRIPTION......................14-101
INTAKE AIR HEATER RELAY -
INSTALLATION......................14-102
INTAKE AIR HEATER RELAY -
OPERATION........................14-102
INTAKE AIR HEATER RELAY - REMOVAL . 14-102
INTAKE MANIFOLD - CLEANING
....9-110,9-166,
9-223,9-302,9-53
INTAKE MANIFOLD - DESCRIPTION
. 9-109,9-165,
9-222,9-52
INTAKE MANIFOLD - INSPECTION
. . 9-110,9-166,
9-223,9-302,9-53
INTAKE MANIFOLD - INSTALLATION
.....9-111,
9-166,9-223,9-302,9-53
INTAKE MANIFOLD - OPERATION
. . 9-109,9-165,
9-52
INTAKE MANIFOLD - REMOVAL
....9-110,9-166,
9-222,9-301,9-53
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING
. . . 9-110,9-165,9-222,
9-53
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
.............9-140,9-198,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
.....9-138,9-195,9-25,9-253,9-81
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION
...........9-141,9-198,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION
.........9-141,9-260,9-28,9-85
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL
.............9-140,9-258,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
STANDARD PROCEDURE-
VALVES,GUIDES AND SPRINGS
.........9-253
BR/BEINDEX 19
Description Group-Page Description Group-Page Description Group-Page

INTAKE/EXHAUST VALVES & SEATS -
VALVE SERVICE......................9-195
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLER AND TUBES - WITHOUT
RADIATOR...................7-80,7-83,7-86
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITH
RADIATOR...................7-79,7-83,7-85
INTERIOR - CAUTION................23-118
INTERLOCK SYSTEM - INSPECTION,
SHIFT/CLUTCH.......................30-19
INTERMEDIATE - INSTALLATION, AXLE
SHAFTS.............................3-28
INTERMEDIATE - REMOVAL, AXLE
SHAFTS.............................3-28
INTERMEDIATE AXLE - INSTALLATION.....3-61
INTERMEDIATE AXLE - REMOVAL.........3-60
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-6
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-3
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS . . 9-118,9-173,9-3
INTRODUCTION - DIAGNOSIS AND
TESTING-ENGINE DIAGNOSIS............9-61
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
IOD FUSE - DESCRIPTION...........8W-97-4
IOD FUSE - INSTALLATION...........8W-97-5
IOD FUSE - OPERATION.............8W-97-5
IOD FUSE - REMOVAL................8W-97-5
ISO FLARING - STANDARD PROCEDURE....5-8
ITEMS - INSTALLATION, SHIPPED LOOSE . 30-14
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL........................2-10
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL.........................2-12
JOINT - INSTALLATION, LOWER BALL.....2-25
JOINT - INSTALLATION, UPPER BALL.....2-25
JOINT MOLDING - INSTALLATION, ROOF . . 23-91
JOINT MOLDING - REMOVAL, ROOF......23-91
JOINTS - DISASSEMBLY, SINGLE
CARDAN UNIVERSAL..................3-11
JOINTS - INSTALLATION, SINGLE
CARDAN UNIVERSAL..............3-34,3-66
JOINTS - REMOVAL, SINGLE CARDAN
UNIVERSAL......................3-33,3-65
JOUNCE BUMPER - DESCRIPTION.....2-28,2-9
JOUNCE BUMPER - OPERATION.......2-28,2-9
JOURNAL CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD
BEARING AND CRANKSHAFT...........9-274
JUMP STARTING - STANDARD
PROCEDURE.........................0-27
JUNCTION BLOCK - DESCRIPTION.....8W-97-6
JUNCTION BLOCK - INSTALLATION....8W-97-7
JUNCTION BLOCK - OPERATION......8W-97-6
JUNCTION BLOCK - REMOVAL........8W-97-6
KEEPER - INSTALLATION, BACKLITE
LATCH ............................23-146
KEEPER - REMOVAL, BACKLITE LATCH . . 23-146
KEY LOCK CYLINDER - DIAGNOSIS AND
TESTING, IGNITION SWITCH............19-10
KEY-IN IGNITION SWITCH -
DESCRIPTION........................19-9
KEYLESS ENTRY - INSPECTION.........30-11
KEYLESS ENTRY SYSTEM -
DESCRIPTION, REMOTE................8N-2
KEYLESS ENTRY SYSTEM - DIAGNOSIS
AND TESTING, POWER LOCK &
REMOTE............................8N-4
KEYLESS ENTRY SYSTEM - OPERATION,
REMOTE............................8N-3
KEYLESS ENTRY TRANSMITTER -
DESCRIPTION, REMOTE................8N-7
KEYLESS ENTRY TRANSMITTER -
DIAGNOSIS AND TESTING, REMOTE......8N-7
KEYLESS ENTRY TRANSMITTER -
OPERATION, REMOTE..................8N-7
KNOB - INSTALLATION, TURNING LOOP
HEIGHT ADJUSTER
...................8O-30
KNOB - REMOVAL, TURNING LOOP
HEIGHT ADJUSTER
...................8O-30
KNUCKLE - DESCRIPTION
............2-20,2-9
KNUCKLE - INSTALLATION
..........2-10,2-20
KNUCKLE - OPERATION
............2-10,2-20KNUCKLE - REMOVAL..............2-10,2-20
LABEL - DESCRIPTION, VECI.........Intro.-10
LABEL - DESCRIPTION, VEHICLE SAFETY
CERTIFICATION....................Intro.-12
LABEL - OPERATION, VECI...........Intro.-10
LABELS - STANDARD PROCEDURE,
INSPECTION - INFORMATION...........30-22
LAMP - DESCRIPTION, READING........8L-36
LAMP - DESCRIPTION, TAIL............8L-29
LAMP - DIAGNOSIS AND TESTING, FOG . . . 8L-9
LAMP - INSTALLATION, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP - INSTALLATION, CLEARANCE......8L-6
LAMP - INSTALLATION, DOME..........8L-33
LAMP - INSTALLATION, FOG............8L-11
LAMP - INSTALLATION, LICENSE PLATE . . 8L-22
LAMP - INSTALLATION, MARKER........8L-23
LAMP - INSTALLATION, OUTBOARD
IDENTIFICATION.....................8L-29
LAMP - INSTALLATION, PARK/TURN
SIGNAL............................8L-29
LAMP - INSTALLATION, READING........8L-36
LAMP - INSTALLATION, TAIL...........8L-30
LAMP - INSTALLATION, UNDERHOOD....8L-32
LAMP - INSTALLATION, VANITY.........8L-37
LAMP - OPERATION, READING..........8L-36
LAMP - OPERATION, TAIL..............8L-29
LAMP - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP - REMOVAL, CLEARANCE..........8L-6
LAMP - REMOVAL, DOME..............8L-33
LAMP - REMOVAL, FOG...............8L-11
LAMP - REMOVAL, LICENSE PLATE......8L-22
LAMP - REMOVAL, MARKER...........8L-22
LAMP - REMOVAL, OUTBOARD
IDENTIFICATION.....................8L-28
LAMP - REMOVAL, PARK/TURN SIGNAL . . 8L-29
LAMP - REMOVAL, READING...........8L-36
LAMP - REMOVAL, TAIL...............8L-29
LAMP - REMOVAL, UNDERHOOD........8L-31
LAMP - REMOVAL, VANITY.............8L-37
LAMP AND SWITCH - INSTALLATION,
GLOVE BOX.........................8L-35
LAMP AND SWITCH - REMOVAL, GLOVE
BOX ...............................8L-35
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-24
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-24
LAMP MODULE - DESCRIPTION,
DAYTIME RUNNING....................8L-9
LAMP MODULE - INSTALLATION,
DAYTIME RUNNING....................8L-9
LAMP MODULE - OPERATION, DAYTIME
RUNNING............................8L-9
LAMP MODULE - REMOVAL, DAYTIME
RUNNING............................8L-9
LAMP SWITCH - DESCRIPTION, BRAKE....8L-4
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE......................8L-5
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-5
LAMP SWITCH - OPERATION, BRAKE......8L-4
LAMP SWITCH - REMOVAL, BRAKE.......8L-5
LAMP UNIT - ADJUSTMENTS, FOG.......8L-12
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-6
LAMP UNIT - INSTALLATION, FOG.......8L-12
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-22
LAMP UNIT - INSTALLATION, PARK/
TURN SIGNAL.......................8L-29
LAMP UNIT - INSTALLATION, TAIL.......8L-30
LAMP UNIT - INSTALLATION,
UNDERHOOD........................8L-32
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP UNIT - REMOVAL, FOG...........8L-11
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-22
LAMP UNIT - REMOVAL, PARK/TURN
SIGNAL............................8L-29
LAMP UNIT - REMOVAL, TAIL...........8L-30
LAMP UNIT - REMOVAL, UNDERHOOD . . . 8L-32
LASH ADJUSTMENT AND VERIFICATION
- STANDARD PROCEDURE, VALVE
.......9-256
LATCH - ADJUSTMENT
...............23-100
LATCH - ADJUSTMENT, FRONT DOOR
....23-72
LATCH - INSTALLATION
....23-100,23-64,23-72
LATCH - INSTALLATION, SAFETY
.......23-102LATCH - LOWER - INSTALLATION........23-80
LATCH - LOWER - REMOVAL...........23-80
LATCH - REMOVAL........23-100,23-64,23-72
LATCH - REMOVAL, SAFETY...........23-102
LATCH - UPPER - INSTALLATION........23-81
LATCH - UPPER - REMOVAL............23-81
LATCH AND KEEPER - INSTALLATION,
BACKLITE.........................23-146
LATCH AND KEEPER - REMOVAL,
BACKLITE.........................23-146
LATCH HANDLE - INSTALLATION........23-65
LATCH HANDLE - REMOVAL............23-65
LATCH RELEASE CABLE - INSTALLATION . 23-101
LATCH RELEASE CABLE - REMOVAL....23-101
LATCH STRIKER - ADJUSTMENT.......23-102
LATCH STRIKER - INSTALLATION . 23-102,23-65,
23-73
LATCH STRIKER - INSTALLATION, GLOVE
BOX ..............................23-113
LATCH STRIKER - LOWER -
INSTALLATION.......................23-82
LATCH STRIKER - LOWER - REMOVAL....23-82
LATCH STRIKER - REMOVAL.....23-102,23-65,
23-73
LATCH STRIKER - REMOVAL, GLOVE
BOX ..............................23-113
LATCH STRIKER - UPPER -
INSTALLATION.......................23-82
LATCH STRIKER - UPPER - REMOVAL....23-82
LATCH/SAFETY CATCH - INSPECTION,
HOOD..............................30-4
LEAK - DIAGNOSIS AND TESTING,
CONVERTER HOUSING FLUID . . . 21-148,21-319,
21-491,21-662
LEAK DETECTION PUMP - DESCRIPTION . . 25-33
LEAK DETECTION PUMP - INSTALLATION . 25-34
LEAK DETECTION PUMP - REMOVAL.....25-34
LEAK DOWN TEST - DIAGNOSIS AND
TESTING, FUEL PRESSURE..............14-2
LEAKAGE - DIAGNOSIS AND TESTING,
CYLINDER COMBUSTION PRESSURE....9-124,
9-179,9-67,9-9
LEAKAGE - DIAGNOSIS AND TESTING,
INTAKE MANIFOLD.....9-110,9-165,9-222,9-53
LEAKAGE - DIAGNOSIS AND TESTING,
POWER STEERING GEAR..............19-14
LEAKAGE - DIAGNOSIS AND TESTING,
PUMP.............................19-31
LEAKS - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-5
LEAKS - DIAGNOSIS AND TESTING,
ENGINE OIL...........9-104,9-160,9-215,9-47
LEAKS - DIAGNOSIS AND TESTING,
HIGH-PRESSURE FUEL LINE............14-74
LEAKS - DIAGNOSIS AND TESTING,
REAR SEAL AREA.....................9-10
LEAKS - DIAGNOSIS AND TESTING,
REFRIGERANT SYSTEM...............24-43
LEAKS - DIAGNOSIS AND TESTING,
WATER .............................23-2
LEAKS - STANDARD PROCEDURES,
REPAIRING..........................22-8
LEFT FRONT FENDER - INSTALLATION....23-93
LEFT FRONT FENDER - REMOVAL.......23-92
LEVEL - DIAGNOSIS AND TESTING,
EFFECTS OF INCORRECT FLUID . . 21-199,21-370,
21-545,21-715
LEVEL - STANDARD PROCEDURE,
BRAKE FLUID........................5-14
LEVEL - STANDARD PROCEDURE,
CHECKING BATTERY ELECTROLYTE.......8F-8
LEVEL - STANDARD PROCEDURE,
REFRIGERANT OIL...................24-57
LEVEL CHECK - STANDARD
PROCEDURE, COOLANT................7-16
LEVEL CHECK - STANDARD
PROCEDURE, FLUID.....21-199,21-370,21-545,
21-715
LEVEL, OIL - STANDARD PROCEDURE-
ENGINE OIL
.........................9-295
LEVEL SENDING UNIT / SENSOR -
DESCRIPTION, FUEL
..............14-7,14-73
LEVEL SENDING UNIT / SENSOR -
INSTALLATION, FUEL
..................14-9
LEVEL SENDING UNIT / SENSOR -
OPERATION, FUEL
................14-7,14-73
LEVEL SENDING UNIT / SENSOR -
REMOVAL, FUEL
......................14-8
20 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

LEVEL SWITCH - DESCRIPTION,
WASHER FLUID......................8R-7
LEVEL SWITCH - INSTALLATION,
WASHER FLUID......................8R-8
LEVEL SWITCH - OPERATION, WASHER
FLUID..............................8R-7
LEVEL SWITCH - REMOVAL, WASHER
FLUID..............................8R-8
LEVELS - INSPECTION, FLUID...........30-4
LEVER - ADJUSTMENT, SHIFT . . . 21-853,21-888,
21-925
LEVER - INSTALLATION, GEAR SHIFT.....19-13
LEVER - INSTALLATION, SHIFT . . 21-853,21-888,
21-924
LEVER - REMOVAL, GEAR SHIFT........19-13
LEVER - REMOVAL, SHIFT......21-852,21-887,
21-924
LICENSE PLATE LAMP - INSTALLATION . . . 8L-22
LICENSE PLATE LAMP - REMOVAL.......8L-22
LICENSE PLATE LAMP UNIT -
INSTALLATION.......................8L-22
LICENSE PLATE LAMP UNIT - REMOVAL . . 8L-22
LID - INSTALLATION, CENTER CONSOLE . 23-132
LID - REMOVAL, CENTER CONSOLE.....23-131
LIFTERS - CLEANING, HYDRAULIC . . 9-152,9-208
LIFTERS - INSTALLATION, HYDRAULIC . . . 9-152,
9-208
LIFTERS - REMOVAL, HYDRAULIC . . 9-152,9-207
LIFTERS (CAM IN BLOCK) - CLEANING,
HYDRAULIC......................9-39,9-96
LIFTERS (CAM IN BLOCK) -
INSTALLATION, HYDRAULIC.........9-39,9-96
LIFTERS (CAM IN BLOCK) - REMOVAL,
HYDRAULIC......................9-39,9-96
LIFTERS/TAPPETS - CLEANING, SOLID....9-281
LIFTERS/TAPPETS - INSPECTION, SOLID . . 9-281
LIFTERS/TAPPETS - INSTALLATION,
SOLID.............................9-281
LIFTERS/TAPPETS - REMOVAL, SOLID....9-280
LIGHT DUTY ENGINE (1500 AND 2500
MODELS EXCEPT 8.0L) MAINTENANCE
SCHEDULES, MAINTENANCE
SCHEDULES..........................0-7
LIGHTER - DIAGNOSIS & TESTING,
CIGAR...........................8W-97-2
LIGHTER OUTLET - DESCRIPTION,
CIGAR...........................8W-97-2
LIGHTER OUTLET - INSTALLATION,
CIGAR...........................8W-97-3
LIGHTER OUTLET - OPERATION, CIGAR . 8W-97-2
LIGHTER OUTLET - REMOVAL, CIGAR . . 8W-97-3
LIGHTS - INSPECTION, GAUGES/
WARNING..........................30-19
LIGHTS AND SWITCHES - INSPECTION . . . 30-12
LINE - INSTALLATION, LIQUID..........24-52
LINE - INSTALLATION, SUCTION AND
DISCHARGE.........................24-51
LINE - REMOVAL, LIQUID..............24-52
LINE - REMOVAL, SUCTION AND
DISCHARGE.........................24-50
LINE COUPLERS - DESCRIPTION, A/C....24-40
LINE COUPLERS - OPERATION, A/C......24-41
LINE COUPLERS - STANDARD
PROCEDURE, A/C....................24-43
LINE LEAKS - DIAGNOSIS AND TESTING,
HIGH-PRESSURE FUEL................14-74
LINER - INSTALLATION, REAR
WHEELHOUSE.......................23-96
LINER - REMOVAL, REAR WHEELHOUSE . . 23-96
LINES - CLEANING AND INSPECTION,
OIL COOLER........................9-296
LINES - DESCRIPTION, FUEL.......14-73,14-9
LINES - DESCRIPTION, HIGH PRESSURE
FUEL..............................14-74
LINES - INSTALLATION, FUEL...........14-77
LINES - OPERATION, HIGH PRESSURE
FUEL..............................14-74
LINES - REMOVAL, FUEL..............14-75
LINES/HOSES - INSPECTION.............30-6
LINK CONNECTOR - DESCRIPTION, DATA . 8E-12
LINK CONNECTOR - OPERATION, DATA . . . 8E-12
LINKAGE - 2WD - DESCRIPTION........19-38
LINKAGE - 2WD - INSTALLATION........19-39
LINKAGE - 2WD - REMOVAL
............19-38
LINKAGE - 4WD - DESCRIPTION
........19-40
LINKAGE - 4WD - INSTALLATION
........19-41
LINKAGE - 4WD - REMOVAL
............19-40
LINKAGE - DESCRIPTION
...............6-19LINKAGE - INSTALLATION...............6-20
LINKAGE - OPERATION.................6-20
LINKAGE - REMOVAL..................6-20
LINKAGE, SPECIAL TOOLS - STEERING . . . 19-39,
19-42
LINK/COIL SUSPENSION - STANDARD
PROCEDURES, ALIGNMENT..............2-5
LINK/COIL SUSPENSION, SPECIAL
TOOLS..............................2-16
LIQUID LINE - INSTALLATION...........24-52
LIQUID LINE - REMOVAL..............24-52
LOAD TEST - STANDARD PROCEDURE....8F-14
LOADS - STANDARD PROCEDURE,
TESTING FOR SHORT TO GROUND ON
FUSES POWERING SEVERAL.........8W-01-7
LOCATIONS - DESCRIPTION, SPLICE . . . 8W-95-1
LOCATIONS, SPECIFICATIONS - BODY
SEALER............................23-47
LOCATIONS, SPECIFICATIONS -
STRUCTURAL ADHESIVE...............23-44
LOCATIONS, SPECIFICATIONS - WELD.....23-4
LOCK & REMOTE KEYLESS ENTRY
SYSTEM - DIAGNOSIS AND TESTING,
POWER.............................8N-4
LOCK - STANDARD PROCEDURE,
HYDROSTATIC.....9-11,9-125,9-181,9-238,9-68
LOCK CYLINDER - DIAGNOSIS AND
TESTING, IGNITION SWITCH AND KEY....19-10
LOCK CYLINDER - INSTALLATION.......23-73
LOCK CYLINDER - REMOVAL...........23-73
LOCK CYLINDER HOUSING -
INSTALLATION.......................19-11
LOCK CYLINDER HOUSING - REMOVAL . . . 19-10
LOCK CYLINDERS - DESCRIPTION........23-1
LOCK MOTOR - DESCRIPTION, POWER....8N-6
LOCK MOTOR - DIAGNOSIS AND
TESTING, POWER.....................8N-7
LOCK MOTOR - OPERATION, POWER.....8N-6
LOCK SWITCH - DESCRIPTION, DOOR
CYLINDER...........................8N-5
LOCK SWITCH - DESCRIPTION, POWER . . . 8N-8
LOCK SWITCH - DIAGNOSIS & TESTING,
DOOR CYLINDER.....................8N-5
LOCK SWITCH - DIAGNOSIS AND
TESTING, POWER.....................8N-8
LOCK SWITCH - INSTALLATION, DOOR
CYLINDER...........................8N-6
LOCK SWITCH - OPERATION, DOOR
CYLINDER...........................8N-5
LOCK SWITCH - OPERATION, POWER.....8N-8
LOCK SWITCH - REMOVAL, DOOR
CYLINDER...........................8N-6
LOCK SYSTEM - DESCRIPTION, POWER . . . 8N-1
LOCK SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................8N-4
LOCK SYSTEM - OPERATION, POWER.....8N-3
LOCKS - INSPECTION, DOORS AND
DOOR.............................30-11
LOCKS - INSPECTION, WINDOWS,
DOORS............................30-14
LOOP ADJUSTER - INSTALLATION, SEAT
BELT TURNING......................8O-29
LOOP ADJUSTER - REMOVAL, SEAT
BELT TURNING......................8O-29
LOOP HEIGHT ADJUSTER KNOB -
INSTALLATION, TURNING..............8O-30
LOOP HEIGHT ADJUSTER KNOB -
REMOVAL, TURNING.................8O-30
LOOSE ITEMS - INSTALLATION, SHIPPED . 30-14
LOW FUEL INDICATOR - DESCRIPTION . . . 8J-23
LOW FUEL INDICATOR - OPERATION.....8J-23
LOW MOUNTED - INSTALLATION, SIDE
VIEW MIRROR.......................23-98
LOW MOUNTED - REMOVAL, SIDE VIEW
MIRROR...........................23-98
LOW PRESSURE SWITCH -
DESCRIPTION, A/C...................24-21
LOW PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-21
LOW PRESSURE SWITCH -
INSTALLATION, A/C
...................24-22
LOW PRESSURE SWITCH - OPERATION,
A/C
................................24-21
LOW PRESSURE SWITCH - REMOVAL,
A/C
................................24-21
LOWER - INSTALLATION, LATCH
........23-80
LOWER - INSTALLATION, LATCH
STRIKER
...........................23-82LOWER - REMOVAL, LATCH............23-80
LOWER - REMOVAL, LATCH STRIKER....23-82
LOWER BALL JOINT - DIAGNOSIS AND
TESTING............................2-10
LOWER BALL JOINT - INSTALLATION......2-25
LOWER CONTROL ARM - INSTALLATION . . 2-10,
2-20
LOWER CONTROL ARM - REMOVAL . . 2-10,2-20
LOWER FASCIA - INSTALLATION, FRONT . . . 13-3
LOWER FASCIA - REMOVAL, FRONT......13-3
LUBRICANTS - STANDARD PROCEDURE,
CLASSIFICATION OF....................0-3
LUBRICATION - DESCRIPTION.....9-102,9-158,
9-214,9-292,9-45
LUBRICATION - DIAGNOSIS AND
TESTING...............9-123,9-178,9-66,9-8
LUBRICATION - OPERATION . 9-102,9-158,9-214,
9-292,9-45
LUBRICATION - STANDARD PROCEDURE . 19-38,
19-40
LUMBAR ADJUSTER - DIAGNOSIS &
TESTING, POWER....................8N-18
LUMBAR CONTROL SWITCH -
DESCRIPTION.......................8N-17
LUMBAR CONTROL SWITCH -
OPERATION.........................8N-18
LUMBAR CONTROL SWITCH - REMOVAL . 8N-18
LUMBAR MOTOR - DESCRIPTION.......8N-18
LUMBAR MOTOR - OPERATION.........8N-18
LUMBAR SUPPORT - INSTALLATION....23-133
LUMBAR SUPPORT - REMOVAL........23-133
MACHINING - STANDARD PROCEDURE,
BRAKE DRUM........................5-33
MAIN BEARING CLEARANCE -
STANDARD PROCEDURE...............9-275
MAIN BEARING FITTING - STANDARD
PROCEDURE....................9-203,9-33
MAIN BEARING FITTING - STANDARD
PROCEDURE, CRANKSHAFT........9-146,9-90
MAIN BEARINGS - DESCRIPTION,
CRANKSHAFT...............9-146,9-32,9-90
MAIN BEARINGS - INSTALLATION,
CRANKSHAFT..........9-147,9-204,9-34,9-90
MAIN BEARINGS - OPERATION,
CRANKSHAFT...............9-146,9-32,9-90
MAIN BEARINGS - REMOVAL,
CRANKSHAFT..........9-147,9-204,9-33,9-90
MAINTENANCE SCHEDULE (8.0L 2500 &
3500 MODELS - CALIFORNIA ONLY) -
DESCRIPTION, MEDIUM DUTY TRUCK.....0-13
MAINTENANCE SCHEDULES - 24-VALVE
CUMMINS TURBO DIESEL -
DESCRIPTION........................0-22
MAINTENANCE SCHEDULES -
DESCRIPTION, HEAVY DUTY ENGINE
(FEDERAL ONLY - 2500 8.0L HD AND
3500 5.9L& 8.0L MODELS)..............0-17
MAINTENANCE SCHEDULES - LIGHT
DUTY ENGINE (1500 AND 2500
MODELS EXCEPT 8.0L) MAINTENANCE
SCHEDULES..........................0-7
MAINTENANCE SCHEDULES,
MAINTENANCE SCHEDULES - LIGHT
DUTY ENGINE (1500 AND 2500
MODELS EXCEPT 8.0L)..................0-7
MALFUNCTION INDICATOR LAMP (MIL) -
DESCRIPTION.......................8J-24
MALFUNCTION INDICATOR LAMP (MIL) -
OPERATION.........................8J-24
MANAGER - DESCRIPTION, TASK........25-15
MANAGER - OPERATION, TASK.........25-19
MANIFOLD - CLEANING, EXHAUST . 9-112,9-168,
9-225,9-304,9-55
MANIFOLD - CLEANING, INTAKE . . . 9-110,9-166,
9-223,9-302,9-53
MANIFOLD - DESCRIPTION, EXHAUST . . . 9-112,
9-168,9-224,9-55
MANIFOLD - DESCRIPTION, FUEL DRAIN . . 14-86
MANIFOLD - DESCRIPTION, INTAKE
.....9-109,
9-165,9-222,9-52
MANIFOLD - INSPECTION, EXHAUST
.....9-112,
9-168,9-225,9-304,9-55
MANIFOLD - INSPECTION, INTAKE
. 9-110,9-166,
9-223,9-302,9-53
MANIFOLD - INSTALLATION, EXHAUST
. . . 9-113,
9-168,9-225,9-304,9-55
MANIFOLD - INSTALLATION, FUEL
DRAIN
.............................14-86
BR/BEINDEX 21
Description Group-Page Description Group-Page Description Group-Page