ROAD TEST
DESCRIPTION - ROAD TEST INSPECTION
The following items must be inspected during the
road test portion of the new vehicle inspection.
²Check neutral safety switch operation
²Check operation of shift/clutch interlock system
²Check operation of gauges and warning lights
²Check horn operation
²Check operation of turn signals and emergency
flashers
²Check all mirror adjustments, including day/
night function
²Check windshield wipers for proper wipe pattern
and intermittent mode (if equipped)
²Check washer spray pattern
²Check heater, defroster and air conditioning for
proper operation
²Check that the fan operates quietly
²Check the rear window defroster (if equipped)
²Leave air selection lever in the fresh air position
²Check the rear heater and air conditioning for
proper operation
²Check the rear air register locations
²Check that the indicator lamps operate properly
²Check the operation of the radio, cassette and/or
compact disc player, and that sound quality is good
²Ensure that the clock displays the correct time
²Check that the trip computer/maintenance
reminder operates in all modes
²Check all speed control functions
²Check the service brakes to ensure that they
stop the vehicle in a straight line, without noise,
shudder or vibration
²Check the brake warning light
²Check the parking brake operation
²Check the engine's performance
²Check the transmission's performance for
smooth, quiet operation. If the vehicle is a 4x4, check
that the transfer case shifts easily among all ranges
²Check Autostick function (if equipped)
²Check the vehicle's steering and handling
²The steering wheel should be centered when
traveling in a straight line
²The vehicle should not pull or vibrate
²Check for squeaks, rattles and wind noise
²Check any other vehicle aspects you believe are
important, but that may not be included on the New
Vehicle Preparation Form
²Fill fuel tank with specified grade of fuel
INSPECTION - FUEL
Fill fuel tank with specified grade of gasoline (reg-
ular, midgrade or premium).
INSPECTION - OTHER
As part of DaimlerChrysler's Customer One philos-
ophy, the ªOtherº blank is provided on the New Vehi-
cle Preparation Form. This is designed to encourage
you to check any aspects of vehicle operation that
you believe are important to your customers, but that
do not appear elsewhere on the form.
INSPECTION - SQUEAKS, RATTLES AND WIND
NOISE
(1) Make sure that the instrument panel, glove
box, seats, steering wheel and column are free from
squeaks and rattles. Tighten any obvious loose fas-
teners.
(2) Check that the windows and doors are free
from squeaks, rattles and wind noise.
(3) Check that the vehicle exterior is free from
squeaks, rattles and noise, front and rear.
(4) Make sure that all interior panels are free from
squeaks and rattles.
INSPECTION - STEERING AND HANDLING
(1) Check that the power assist works properly (if
equipped). Steering should not require excessive
effort.
(2) Make sure the steering wheel does not vibrate
at idle or road speed.
(3) Ensure that the steering wheel is centered
when traveling straight ahead.
(4) Check that the vehicle does not drift to one
side.
(5) Make sure that the vehicle does not vibrate/
shake.
INSPECTION - TRANSMISSION/TRANSFER
CASE
AUTOMATIC TRANSMISSION
(1) Make sure that the park lock holds the vehicle
With the vehicle on a grade, put automatic trans-
mission in PARK and slowly release the service
brake to see if park lock holds. If it does not hold, the
transmission requires further service.
(2) Make sure shift lever operates easily/ smoothly
(Fig. 36).
Check for smooth shifting. Check for proper
upshifting and downshifting.
MANUAL TRANSMISSION
(1) Check that the shifter operates easily (Fig. 38).
(2) Make sure that the clutch operates smoothly
(Fig. 37).
(3) Look for proper synchronization.
The gears should not grind.
BR/BENEW VEHICLE PREPARATION 30 - 15
INSPECTION - PARKING BRAKE
(1) Ensure that the parking brake is easy to oper-
ate (Fig. 40).
(2) Make sure the parking brake does not drag.
(3) With the vehicle stopped on a grade, firmly
apply the service brakes, place the transmission in
NEUTRAL and set the parking brake. Slowly release
the service brakes to see if the parking brake will
hold.
(4) Check that the parking brake warning light
comes on when the parking brake is applied, and is
off when the brake is released.
INSPECTION - SERVICE BRAKES
(1) Check brake warning light operation at vehicle
startup.
(2) Check ABS warning light operation at vehicle
startup.
(3) Inspect service brake pedal travel and feel (Fig.
41).
(4) Put the vehicle in gear and apply the brakes
while the car is in motion. Be sure brake operation is
smooth and positive.
(5) Make sure that the vehicle stops in a straight
line, without pulling to one side.
(6) Check that the brakes operate quietly, without
noise.
(7) Ensure there is no shudder or vibration when
braking.
INSPECTION - SPEED CONTROL
Check the following speed control functions (Fig.
42):²Check on/off switch
²Check ªsetº operation
²Check ªresumeº function
²Check ªaccelerateº and ªdecelerateº functions
²Check brake release function
²Check ªcancelº function
INSPECTION - TRIP COMPUTER/
MAINTENANCE REMINDER
NOTE: Reset the average fuel economy when the
road test is complete.
Check that all modes operate correctly (Fig. 43).
INSPECTION - RADIO
(1) Check for good AM/FM reception, ensure that
the cassette and/or compact disc (CD) player works
properly (Fig. 44).
(2) Check for good sound quality from all speakers.
(3) Ensure that the radio displays the correct time.
(4) Check the steering wheel controls (if equipped).
INSPECTION - HEATER/AIR CONDITIONER
(1) Check that heater/defroster works properly
(Fig. 45).
(2) Turn on the heater when the engine reaches
operating temperature.
(3) Operate the blower motor in all speeds.
(4) Operate system in all modes (heat, defrost,
etc.).
(5) Operate the rear heater (if equipped).
(6) Check for hot air output at all outlets.
Fig. 40 PARKING BRAKE OPERATION
Fig. 41 SERVICE BRAKE PEDAL
BR/BENEW VEHICLE PREPARATION 30 - 17
ROAD TEST (Continued)
(7) Operate temperature levers.
(8) Ensure that rear defroster works.(9) Turn on rear defroster during drive, then feel
window for warmth after drive.
(10) Check that the air conditioner cools properly.
(11) Turn on air conditioning system.
(12) Activate the A/C in all modes. (Make sure all
modes work properly including rear unit if
equipped.).
(13) Operate blower motor switch at all speeds.
(14) Check for cold output at outlets.
(15) Check that fan operation is quiet.
INSPECTION WINDSHIELD WIPERS/WASHERS
(1) Check washer spray pattern for proper opera-
tion and aim.
(2) Check intermittent wipe feature for proper
operation.
(3) Inspect wiper blades, check for proper wiping
pattern-no streaking or missed areas.
Fig. 42 SPEED CONTROL SWITCHES
1 - ON/OFF SWITCH
2 - ACCELERATE/RESUME SWITCH
3 - CANCEL SWITCH
4 - COAST SWITCH
5 - SET SWITCH
Fig. 43 TRIP COMPUTER
Fig. 44 RADIO OPERATION
Fig. 45 HEATER AND A/C CONTROLS
1 - MODE CONTROL SWITCH
2 - TEMPERATURE SWITCH
30 - 18 NEW VEHICLE PREPARATIONBR/BE
ROAD TEST (Continued)
ABS INDICATOR - DESCRIPTION.........8J-14
ABS INDICATOR - OPERATION..........8J-14
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-8
A/C COMPRESSOR - DESCRIPTION......24-46
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-46
A/C COMPRESSOR - INSTALLATION......24-47
A/C COMPRESSOR - OPERATION........24-46
A/C COMPRESSOR - REMOVAL.........24-47
A/C COMPRESSOR CLUTCH -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-16
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-16
A/C COMPRESSOR CLUTCH -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-14
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-13
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-13
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-17
A/C COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING.............24-17
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-18
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-17
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-18
A/C CONDENSER - DESCRIPTION........24-48
A/C CONDENSER - INSTALLATION.......24-49
A/C CONDENSER - OPERATION..........24-48
A/C CONDENSER - REMOVAL...........24-49
A/C EVAPORATOR - DESCRIPTION.......24-52
A/C EVAPORATOR - INSTALLATION......24-53
A/C EVAPORATOR - OPERATION.........24-53
A/C EVAPORATOR - REMOVAL..........24-53
A/C HEATER CONTROL - DESCRIPTION . . . 24-18
A/C HEATER CONTROL - DIAGNOSIS
AND TESTING.......................24-19
A/C HEATER CONTROL - INSTALLATION . . . 24-20
A/C HEATER CONTROL - OPERATION.....24-18
A/C HEATER CONTROL - REMOVAL......24-19
A/C HIGH PRESSURE SWITCH -
DESCRIPTION.......................24-20
A/C HIGH PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-20
A/C HIGH PRESSURE SWITCH -
INSTALLATION.......................24-21
A/C HIGH PRESSURE SWITCH -
OPERATION.........................24-20
A/C HIGH PRESSURE SWITCH -
REMOVAL..........................24-21
A/C LINE COUPLERS - DESCRIPTION.....24-40
A/C LINE COUPLERS - OPERATION......24-41
A/C LINE COUPLERS - STANDARD
PROCEDURE........................24-43
A/C LOW PRESSURE SWITCH -
DESCRIPTION.......................24-21
A/C LOW PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-21
A/C LOW PRESSURE SWITCH -
INSTALLATION.......................24-22
A/C LOW PRESSURE SWITCH -
OPERATION.........................24-21
A/C LOW PRESSURE SWITCH -
REMOVAL..........................24-21
A/C ORIFICE TUBE - DESCRIPTION.......24-53
A/C ORIFICE TUBE - OPERATION........24-53
A/C ORIFICE TUBE - REMOVAL..........24-54
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-2
ACCELERATOR PEDAL - INSTALLATION . . . 14-37
ACCELERATOR PEDAL - REMOVAL.......14-37
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION
...............14-91
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION
..............14-93
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION
................14-91
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL
..................14-91
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING
................7-24,7-27,7-31ACCUMULATOR - DESCRIPTION.........24-54
ACCUMULATOR - DESCRIPTION . 21-191,21-362,
21-537,21-707
ACCUMULATOR - INSPECTION . . 21-192,21-363,
21-538,21-708
ACCUMULATOR - INSTALLATION........24-55
ACCUMULATOR - OPERATION..........24-54
ACCUMULATOR - OPERATION . . . 21-191,21-362,
21-537,21-708
ACCUMULATOR - REMOVAL............24-54
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT.............................25-1
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-26
ACTUATOR - INSTALLATION, HEAT/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-71,23-80
ACTUATOR - INSTALLATION, PANEL/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - REMOVAL, BLEND DOOR....24-25
ACTUATOR - REMOVAL, HEAT/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-71,
23-80
ACTUATOR - REMOVAL, PANEL/DEFROST
DOOR.............................24-27
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, DEFROSTER
AND DEMISTER DUCT.................24-35
ADAPTER - REMOVAL, DEFROSTER AND
DEMISTER DUCT.....................24-35
ADAPTER BRACKET - INSTALLATION,
CAB CHASSIS........................13-9
ADAPTER BRACKET - REMOVAL, CAB
CHASSIS............................13-9
ADAPTER HOUSING SEAL -
INSTALLATION.................21-132,21-87
ADAPTER HOUSING SEAL - REMOVAL . . 21-132,
21-87
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-16
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-16
ADHESIVE LOCATIONS, SPECIFICATIONS
- STRUCTURAL......................23-44
ADJUSTER - DIAGNOSIS & TESTING,
POWER LUMBAR....................8N-18
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - INSTALLATION, SEAT
TRACK............................23-143
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - REMOVAL, SEAT TRACK....23-143
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM........................9-85
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM........................9-85
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-262
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-261
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-262
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM.............9-142,9-200,9-263
ADJUSTER ASSY - REMOVAL, ROCKER
ARM ....................9-142,9-200,9-261
ADJUSTER KNOB - INSTALLATION,
TURNING LOOP HEIGHT...............8O-30
ADJUSTER KNOB - REMOVAL, TURNING
LOOP HEIGHT.......................8O-30
ADJUSTMENT - STANDARD
PROCEDURE, COMPASS VARIATION......8M-4
ADJUSTMENT AND VERIFICATION -
STANDARD PROCEDURE, VALVE LASH....9-256
ADJUSTMENT, BANDS . . . 21-193,21-364,21-539,
21-709
ADJUSTMENT, CABLE TENSIONER
........5-40
ADJUSTMENT, CARGO DOOR
...........23-78
ADJUSTMENT, CENTER BEARING -
CENTER BEARING
.....................3-10
ADJUSTMENT, FRONT DOOR FORE/AFT
. . . 23-68
ADJUSTMENT, FRONT DOOR IN/OUT
.....23-69ADJUSTMENT, FRONT DOOR LATCH......23-72
ADJUSTMENT, FRONT DOOR UP/DOWN . . . 23-69
ADJUSTMENT, FRONT FASCIA...........13-2
ADJUSTMENT, HOOD................23-100
ADJUSTMENT, LATCH................23-100
ADJUSTMENT, LATCH STRIKER........23-102
ADJUSTMENT, REAR BRAKE DRUM.......5-34
ADJUSTMENT, SHIFT LEVER....21-853,21-888,
21-925
ADJUSTMENT, SHIFT MECHANISM.....21-252,
21-423,21-596,21-769
ADJUSTMENTS, FOG LAMP UNIT........8L-12
ADJUSTMENTS, FRONT AXLE - 216FBI....3-17
ADJUSTMENTS, FRONT AXLE - 248FBI....3-50
ADJUSTMENTS, GEAR.................19-16
ADJUSTMENTS, HEADLAMP UNIT.......8L-21
ADJUSTMENTS, REAR AXLE - 248RBI....3-114
ADJUSTMENTS, REAR AXLE - 267RBI....3-145
ADJUSTMENTS, REAR AXLE - 286RBI....3-174
ADJUSTMENTS, REAR AXLE - 9 1/4 .......3-84
ADJUSTMENTS, TRANSMISSION
THROTTLE VALVE CABLE . 21-254,21-425,21-598,
21-771
ADJUSTMENTS, VALVE BODY . . . 21-304,21-476,
21-646,21-818
AFTER AN AIRBAG DEPLOYMENT -
STANDARD PROCEDURE, SERVICE.......8O-4
AIR BLEED - STANDARD PROCEDURE....14-57
AIR CHECKING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-147,21-318
AIR CLEANER ELEMENT - INSTALLATION . . 9-245
AIR CLEANER ELEMENT - REMOVAL.....9-244
AIR CONDITIONER - DESCRIPTION,
HEATER .............................24-1
AIR CONDITIONER - OPERATION,
HEATER .............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH.......7-77
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-78
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-74
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-77
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-41
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-41
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-18
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-17
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-18
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-18
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-17
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-17
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-1
AIR EXHAUSTER - INSTALLATION.......23-77
AIR EXHAUSTER - REMOVAL...........23-77
AIR HEATER - DESCRIPTION, INTAKE....14-100
AIR HEATER - INSTALLATION, INTAKE . . . 14-101
AIR HEATER - OPERATION, INTAKE.....14-100
AIR HEATER - REMOVAL, INTAKE.......14-100
AIR HEATER RELAY - DESCRIPTION,
INTAKE............................14-101
AIR HEATER RELAY - INSTALLATION,
INTAKE............................14-102
AIR HEATER RELAY - OPERATION,
INTAKE............................14-102
AIR HEATER RELAY - REMOVAL, INTAKE . 14-102
AIR IN FUEL SYSTEM - DIAGNOSIS AND
TESTING...........................14-56
AIR INJECTION PUMP - DESCRIPTION....25-28
AIR INJECTION PUMP - DIAGNOSIS AND
TESTING...........................25-28
AIR INJECTION PUMP - INSTALLATION . . . 25-29
AIR INJECTION PUMP - OPERATION
.....25-28
AIR INJECTION PUMP - REMOVAL
.......25-29
AIR INJECTION SYSTEM - DESCRIPTION
. . 25-25
AIR INJECTION SYSTEM - OPERATION
....25-27
AIR INJECTION SYSTEM - TORQUE
......25-28
BR/BEINDEX 1
Description Group-Page Description Group-Page Description Group-Page
BEARING FITTING, CONNECTING ROD
BEARINGS - STANDARD PROCEDURE-
CONNECTING ROD....................9-31
BEARINGS - DESCRIPTION,
CRANKSHAFT MAIN..........9-146,9-32,9-90
BEARINGS - INSTALLATION, AXLE . . 3-125,3-156,
3-185,3-95
BEARINGS - INSTALLATION, CAMSHAFT . . 9-144,
9-201,9-273,9-29,9-87
BEARINGS - INSTALLATION,
CRANKSHAFT MAIN.....9-147,9-204,9-34,9-90
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . . 3-103,3-134,3-164,3-192,
3-39,3-71
BEARINGS - OPERATION, CRANKSHAFT
MAIN......................9-146,9-32,9-90
BEARINGS - REMOVAL, AXLE.....3-125,3-156,
3-185,3-94
BEARINGS - REMOVAL, CAMSHAFT.....9-143,
9-200,9-268,9-29,9-86
BEARINGS - REMOVAL, CRANKSHAFT
MAIN.................9-147,9-204,9-33,9-90
BEARINGS - REMOVAL, DIFFERENTIAL
CASE.......3-103,3-134,3-164,3-192,3-39,3-71
BEARINGS - STANDARD PROCEDURE-
CONNECTING ROD BEARING FITTING,
CONNECTING ROD....................9-31
BEARINGS (IN BLOCK) - INSPECTION,
CAMSHAFT.........................9-272
BED GROUND STRAP - INSTALLATION,
CAB-TO............................8A-14
BED GROUND STRAP - REMOVAL,
CAB-TO............................8A-14
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING. . . 9-113,9-169,9-226,9-56
BELT / CHAIN COVER(S) - REMOVAL,
TIMING..............9-113,9-169,9-225,9-56
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE............7-24,7-27,7-31
BELT & RETRACTOR - INSTALLATION,
REAR SEAT.........................8O-26
BELT & RETRACTOR - REMOVAL, REAR
SEAT ..............................8O-26
BELT BUCKLE - INSTALLATION, FRONT
SEAT ..............................8O-20
BELT BUCKLE - INSTALLATION, REAR
SEAT ..............................8O-27
BELT BUCKLE - REMOVAL, FRONT SEAT . . 8O-20
BELT BUCKLE - REMOVAL, REAR SEAT . . . 8O-27
BELT SWITCH - DESCRIPTION, SEAT.....8O-28
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT......................8O-28
BELT SWITCH - OPERATION, SEAT.......8O-28
BELT TENSIONERS - 3.9L/5.2L/5.9L -
DESCRIPTION........................7-19
BELT TENSIONERS - 3.9L/5.2L/5.9L -
INSTALLATION........................7-20
BELT TENSIONERS - 3.9L/5.2L/5.9L -
OPERATION..........................7-19
BELT TENSIONERS - 3.9L/5.2L/5.9L -
REMOVAL...........................7-20
BELT TENSIONERS - 5.9L DIESEL -
DESCRIPTION........................7-23
BELT TENSIONERS - 5.9L DIESEL -
INSTALLATION
........................7-23
BELT TENSIONERS - 5.9L DIESEL -
OPERATION
..........................7-23
BELT TENSIONERS - 5.9L DIESEL -
REMOVAL
...........................7-23
BELT TENSIONERS - 8.0L -
DESCRIPTION
........................7-20
BELT TENSIONERS - 8.0L -
INSTALLATION
........................7-22
BELT TENSIONERS - 8.0L - OPERATION
....7-20
BELT TENSIONERS - 8.0L - REMOVAL
.....7-21
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT
.................8O-29
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT
.....................8O-29
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR INNER
.................23-154
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR OUTER
................23-154
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR INNER
.................23-154
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR OUTER
................23-154BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING . 9-115,9-170,9-227,9-58
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.....9-114,9-170,9-226,9-57
BELT/CHAIN TENSIONER - DESCRIPTION,
TIMING.............................9-57
BELT/CHAIN TENSIONER - OPERATION,
TIMING.............................9-57
BELTS - 3.9L/5.2L/5.9L - INSTALLATION,
DRIVE..............................7-27
BELTS - 3.9L/5.2L/5.9L - REMOVAL,
DRIVE..............................7-26
BELTS - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-34
BELTS - 5.9L DIESEL - REMOVAL, DRIVE . . 7-33
BELTS - 8.0L - INSTALLATION, DRIVE.....7-30
BELTS - 8.0L - REMOVAL, DRIVE.........7-30
BELTS, RETRACTORS AND HEAD
RESTRAINTS - INSPECTION, SEAT
BELTS, SHOULDER...................30-12
BELTS, SHOULDER BELTS, RETRACTORS
AND HEAD RESTRAINTS -
INSPECTION, SEAT...................30-12
BENCH - INSTALLATION, SEAT - SPLIT . . 23-134
BENCH - INSTALLATION, SEAT BACK -
SPLIT.............................23-136
BENCH - INSTALLATION, SEAT BACK
COVER - SPLIT.....................23-138
BENCH - INSTALLATION, SEAT CUSHION
COVER - SPLIT.....................23-140
BENCH - INSTALLATION, SEAT TRACK -
SPLIT.............................23-142
BENCH - REMOVAL, SEAT - SPLIT........23-134
BENCH - REMOVAL, SEAT BACK - SPLIT . 23-135
BENCH - REMOVAL, SEAT BACK COVER
- SPLIT...........................23-137
BENCH - REMOVAL, SEAT CUSHION
COVER - SPLIT.....................23-139
BENCH - REMOVAL, SEAT TRACK -
SPLIT.............................23-142
BENCH SEAT - INSTALLATION, SEAT....23-133
BENCH SEAT - INSTALLATION, SEAT
BACK.............................23-135
BENCH SEAT - REMOVAL, SEAT........23-133
BENCH SEAT - REMOVAL, SEAT BACK . . . 23-135
BETTS - INSTALLATION, CONNECTOR -
THOMAS........................8W-01-10
BETTS - REMOVAL, CONNECTOR -
THOMAS.........................8W-01-9
BEZEL - INSTALLATION, CLUSTER......23-110
BEZEL - REMOVAL, CLUSTER..........23-109
BIN - INSTALLATION, CUBBY..........23-110
BIN - INSTALLATION, STORAGE........23-116
BIN - REMOVAL, CUBBY..............23-110
BIN - REMOVAL, STORAGE............23-116
BLADE - DESCRIPTION, WIPER.........8R-12
BLADE - INSTALLATION, WIPER.........8R-13
BLADE - OPERATION, WIPER...........8R-13
BLADE - REMOVAL, WIPER............8R-13
BLEED - STANDARD PROCEDURE, AIR....14-57
BLEEDING - STANDARD PROCEDURE......5-19
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-7
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-30
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-8
BLEND DOOR - INSTALLATION
..........24-38
BLEND DOOR - REMOVAL
.............24-38
BLEND DOOR ACTUATOR -
INSTALLATION
.......................24-26
BLEND DOOR ACTUATOR - REMOVAL
....24-25
BLOCK - CLEANING, ENGINE
. . 9-142,9-200,9-28,
9-86
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-23
BLOCK - DESCRIPTION, JUNCTION
....8W-97-6
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR
............24-24
BLOCK - INSPECTION, ENGINE
....9-142,9-200,
9-267,9-28,9-86
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR
...................24-24
BLOCK - INSTALLATION, JUNCTION
....8W-97-7
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR
..........................24-23
BLOCK - OPERATION, JUNCTION
......8W-97-6BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-24
BLOCK - REMOVAL, JUNCTION.......8W-97-6
BLOCK - STANDARD PROCEDURE-
CYLINDER BLOCK REFACING, ENGINE....9-263
BLOCK HEATER - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE.................7-45
BLOCK HEATER - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE................7-45
BLOCK HEATER - 3.9L/5.2L/5.9L -
OPERATION, ENGINE...................7-45
BLOCK HEATER - 3.9L/5.2L/5.9L -
REMOVAL, ENGINE....................7-45
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-47
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-47
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-47
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-47
BLOCK HEATER - 8.0L - DESCRIPTION,
ENGINE.............................7-46
BLOCK HEATER - 8.0L - INSTALLATION,
ENGINE.............................7-46
BLOCK HEATER - 8.0L - OPERATION,
ENGINE.............................7-46
BLOCK HEATER - 8.0L - REMOVAL,
ENGINE.............................7-46
BLOCK REFACING, ENGINE BLOCK -
STANDARD PROCEDURE-CYLINDER......9-263
BLOWER MOTOR - DESCRIPTION.......24-32
BLOWER MOTOR - DIAGNOSIS AND
TESTING...........................24-33
BLOWER MOTOR - INSTALLATION.......24-33
BLOWER MOTOR - OPERATION.........24-32
BLOWER MOTOR - REMOVAL...........24-33
BLOWER MOTOR RELAY - DESCRIPTION . . 24-22
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING.......................24-22
BLOWER MOTOR RELAY -
INSTALLATION.......................24-23
BLOWER MOTOR RELAY - OPERATION . . . 24-22
BLOWER MOTOR RELAY - REMOVAL.....24-23
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-23
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-24
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-24
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-23
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-24
BLOWER MOTOR SWITCH -
DESCRIPTION.......................24-24
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING.......................24-25
BLOWER MOTOR SWITCH - OPERATION . . 24-25
BLOWER MOTOR SWITCH - REMOVAL . . . 24-25
BODY - ADJUSTMENTS, VALVE . . 21-304,21-476,
21-646,21-818
BODY - ASSEMBLY, VALVE......21-294,21-466,
21-638,21-810
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY - CLEANING, VALVE......21-293,21-465,
21-637,21-808
BODY - DESCRIPTION, THROTTLE.......14-48
BODY - DESCRIPTION, VALVE . . . 21-263,21-433,
21-607,21-780
BODY - DISASSEMBLY, VALVE . . . 21-282,21-453,
21-626,21-799
BODY - INSPECTION, VALVE....21-293,21-465,
21-637,21-809
BODY - INSTALLATION, VALVE . . . 21-303,21-475,
21-645,21-818
BODY - OPERATION, THROTTLE.........14-48
BODY - OPERATION, VALVE
.....21-267,21-438,
21-611,21-783
BODY - REMOVAL, VALVE
......21-281,21-452,
21-625,21-798
BODY - SAFETY PRECAUTIONS AND
WARNINGS
..........................23-1
BODY CODE PLATE - DESCRIPTION
.....Intro.-1
BODY CONTROL/CENTRAL TIMER
MODULE - DESCRIPTION
...............8E-1
4 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page
CLUTCH RELAY - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-17
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-18
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR.......................24-18
CLUTCH RELEASE BEARING -
DESCRIPTION........................6-14
CLUTCH RELEASE BEARING -
INSTALLATION........................6-15
CLUTCH RELEASE BEARING -
OPERATION..........................6-14
CLUTCH RELEASE BEARING - REMOVAL . . . 6-15
COAT FINISH - DESCRIPTION, BASE
COAT/CLEAR.......................23-129
COAT FINISH - OPERATION, BASE
COAT/CLEAR.......................23-129
COAT HOOK - INSTALLATION..........23-125
COAT HOOK - REMOVAL..............23-124
COAT/CLEAR COAT FINISH -
DESCRIPTION, BASE.................23-129
COAT/CLEAR COAT FINISH - OPERATION,
BASE.............................23-129
CODE - DESCRIPTION, PAINT..........23-129
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-2
CODES, SPECIFICATIONS - 2001 BR
PAINT COLOR......................23-129
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-13
COIL RESISTANCE, 3.9L/5.2L/5.9L
ENGINES - IGNITION...................8I-3
COIL RESISTANCE, 8.0L V-10 ENGINE -
IGNITION............................8I-3
COLOR CODES, SPECIFICATIONS - 2001
BR PAINT..........................23-129
COLUMN - DESCRIPTION...............19-6
COLUMN - INSTALLATION...............19-8
COLUMN - REMOVAL..................19-7
COLUMN - SERVICE PRECAUTIONS.......19-6
COLUMN OPENING COVER -
INSTALLATION, STEERING............23-116
COLUMN OPENING COVER - REMOVAL,
STEERING.........................23-115
COMBINATION FLASHER - DESCRIPTION . . . 8L-7
COMBINATION FLASHER -
INSTALLATION........................8L-8
COMBINATION FLASHER - OPERATION....8L-7
COMBINATION FLASHER - REMOVAL......8L-8
COMBINATION VALVE - DESCRIPTION......5-9
COMBINATION VALVE - DIAGNOSIS AND
TESTING.............................5-9
COMBINATION VALVE - INSTALLATION.....5-10
COMBINATION VALVE - OPERATION........5-9
COMBINATION VALVE - REMOVAL........5-10
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER....9-124,
9-179,9-67,9-9
COMPASS - INSPECTION..............30-12
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-4
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-5
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS & TESTING...............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-4
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-8
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION......................8M-11
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-11
COMPRESSION PRESSURE - DIAGNOSIS
AND TESTING, CYLINDER . . 9-124,9-179,9-67,9-9
COMPRESSOR - DESCRIPTION, A/C......24-46
COMPRESSOR - DIAGNOSIS AND
TESTING, A/C
.......................24-46
COMPRESSOR - INSTALLATION, A/C
.....24-47
COMPRESSOR - OPERATION, A/C
........24-46
COMPRESSOR - REMOVAL, A/C
.........24-47
COMPRESSOR CLUTCH - DESCRIPTION,
A/C
................................24-13COMPRESSOR CLUTCH - INSPECTION,
A/C................................24-16
COMPRESSOR CLUTCH - INSTALLATION,
A/C................................24-16
COMPRESSOR CLUTCH - OPERATION,
A/C................................24-13
COMPRESSOR CLUTCH - REMOVAL, A/C . . 24-14
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE, A/C...........24-13
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-13
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-17
COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING, A/C..........24-17
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-18
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-17
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-18
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-8
COMPUTER - DIAGNOSIS & TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER/MAINTENANCE REMINDER -
INSPECTION, TRIP...................30-17
CONDENSER - DESCRIPTION, A/C.......24-48
CONDENSER - INSTALLATION, A/C.......24-49
CONDENSER - OPERATION, A/C.........24-48
CONDENSER - REMOVAL, A/C..........24-49
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - INSPECTION,
HEATER/AIR.........................30-17
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITH AIR..........7-77
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-78
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH AIR..........7-74
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-77
CONDITIONS - DIAGNOSIS AND
TESTING, SPARK PLUG................8I-16
CONNECT FITTING - DESCRIPTION,
QUICK.............................14-22
CONNECTING ROD - CLEANING, PISTON . . 9-154,
9-209,9-285,9-41,9-98
CONNECTING ROD - CONNECTING
RODS, PISTON......................9-286
CONNECTING ROD - DESCRIPTION,
PISTON..........9-153,9-208,9-282,9-40,9-97
CONNECTING ROD - INSPECTION,
PISTON..........9-154,9-209,9-285,9-41,9-98
CONNECTING ROD - INSTALLATION,
PISTON..........9-154,9-210,9-287,9-41,9-98
CONNECTING ROD - REMOVAL, PISTON . . 9-154,
9-209,9-285,9-40,9-97
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE...............9-274
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE......9-144,9-202,9-88
CONNECTING ROD BEARINGS -
STANDARD PROCEDURE-CONNECTING
ROD BEARING FITTING.................9-31
CONNECTING RODS, PISTON &
CONNECTING ROD...................9-286
CONNECTOR - AUGAT - INSTALLATION . 8W-01-8
CONNECTOR - AUGAT - REMOVAL.....8W-01-8
CONNECTOR - DESCRIPTION, DATA LINK . 8E-12
CONNECTOR - MOLEX - INSTALLATION . 8W-01-9
CONNECTOR - MOLEX - REMOVAL
....8W-01-9
CONNECTOR - OPERATION, DATA LINK
. . . 8E-12
CONNECTOR - THOMAS AND BETTS -
INSTALLATION
...................8W-01-10
CONNECTOR - THOMAS AND BETTS -
REMOVAL
........................8W-01-9
CONSOLE - DESCRIPTION, OVERHEAD
....8M-1CONSOLE - INSTALLATION, CENTER....23-122
CONSOLE - INSTALLATION, OVERHEAD . . . 8M-8
CONSOLE - OVERHEAD CONSOLE
ASSEMBLY, OVERHEAD................8M-7
CONSOLE - OVERHEAD CONSOLE
DISASSEMBLY, OVERHEAD.............8M-7
CONSOLE - REMOVAL, CENTER........23-122
CONSOLE - REMOVAL, OVERHEAD.......8M-6
CONSOLE ASSEMBLY, OVERHEAD
CONSOLE - OVERHEAD................8M-7
CONSOLE DISASSEMBLY, OVERHEAD
CONSOLE - OVERHEAD................8M-7
CONSOLE LID - INSTALLATION, CENTER . 23-132
CONSOLE LID - REMOVAL, CENTER.....23-131
CONSOLE SYSTEMS, SPECIAL TOOLS -
OVERHEAD..........................8M-8
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- DESCRIPTION, COOLANT RECOVERY.....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- INSTALLATION, COOLANT RECOVERY....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- OPERATION, COOLANT RECOVERY......7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- REMOVAL, COOLANT RECOVERY........7-41
CONTAINER - 8.0L - DESCRIPTION,
COOLANT RECOVERY..................7-42
CONTAINER - 8.0L - OPERATION,
COOLANT RECOVERY..................7-42
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-14
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID....21-199,21-370,21-545,21-715
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-6
CONTROL - DESCRIPTION, A/C HEATER . . . 24-18
CONTROL - DIAGNOSIS AND TESTING,
A/C HEATER.........................24-19
CONTROL - INSPECTION, SPEED........30-17
CONTROL - INSTALLATION, A/C HEATER . . 24-20
CONTROL - OPERATION, A/C HEATER....24-18
CONTROL - REMOVAL, A/C HEATER......24-19
CONTROL ARM - INSTALLATION, LOWER . . 2-10,
2-20
CONTROL ARM - INSTALLATION, UPPER . . 2-13,
2-24
CONTROL ARM - REMOVAL, LOWER . . 2-10,2-20
CONTROL ARM - REMOVAL, UPPER . . 2-13,2-23
CONTROL CABLE - INSTALLATION,
THROTTLE....................14-105,14-50
CONTROL CABLE - REMOVAL,
THROTTLE....................14-104,14-50
CONTROL MODULE - DESCRIPTION,
AIRBAG.............................8O-6
CONTROL MODULE - INSTALLATION,
AIRBAG.............................8O-8
CONTROL MODULE - INSTALLATION,
ENGINE............................8E-14
CONTROL MODULE - INSTALLATION,
POWERTRAIN.......................8E-20
CONTROL MODULE - OPERATION,
AIRBAG.............................8O-6
CONTROL MODULE - REMOVAL, AIRBAG . . 8O-7
CONTROL MODULE - REMOVAL, ENGINE . . 8E-14
CONTROL MODULE - REMOVAL,
POWERTRAIN.......................8E-19
CONTROL MOTOR - DESCRIPTION, IDLE
AIR
...............................14-41
CONTROL MOTOR - OPERATION, IDLE
AIR
...............................14-41
CONTROL SERVO - DESCRIPTION,
SPEED
..............................8P-5
CONTROL SERVO - INSTALLATION,
SPEED
.............................8P-10
CONTROL SERVO - OPERATION, SPEED
. . . 8P-5
CONTROL SERVO - REMOVAL, SPEED
.....8P-6
CONTROL SWITCH - DESCRIPTION,
LUMBAR
...........................8N-17
CONTROL SWITCH - OPERATION,
LUMBAR
...........................8N-18
CONTROL SWITCH - REMOVAL,
LUMBAR
...........................8N-18
CONTROL SYSTEM - DESCRIPTION,
SPEED
..............................8P-1
CONTROL SYSTEM - OPERATION, SPEED
. . 8P-2
CONTROL SYSTEM - TORQUE, SPEED
.....8P-4
CONTROL/CENTRAL TIMER MODULE -
DESCRIPTION, BODY
..................8E-1
8 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page
CONTROL/CENTRAL TIMER MODULE -
INSTALLATION, BODY..................8E-6
CONTROL/CENTRAL TIMER MODULE -
OPERATION, BODY....................8E-3
CONTROL/CENTRAL TIMER MODULE -
REMOVAL, BODY......................8E-5
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION.......................8E-11
CONTROLLER ANTILOCK BRAKE -
INSTALLATION.......................8E-12
CONTROLLER ANTILOCK BRAKE -
OPERATION.........................8E-11
CONTROLLER ANTILOCK BRAKE -
REMOVAL..........................8E-12
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE
ELECTRICAL.....21-215,21-386,21-579,21-732
CONVERTER - 3.9L/5.2L/5.9L -
DESCRIPTION, CATALYTIC...............11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSPECTION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSTALLATION, CATALYTIC..............11-5
CONVERTER - 3.9L/5.2L/5.9L -
OPERATION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
REMOVAL, CATALYTIC..................11-5
CONVERTER - 5.9L HEAVY DUTY/8.0L -
DESCRIPTION, CATALYTIC...............11-6
CONVERTER - 5.9L HEAVY DUTY/8.0L -
INSPECTION, CATALYTIC................11-7
CONVERTER - 5.9L HEAVY DUTY/8.0L -
INSTALLATION, CATALYTIC..............11-7
CONVERTER - 5.9L HEAVY DUTY/8.0L -
OPERATION, CATALYTIC................11-6
CONVERTER - 5.9L HEAVY DUTY/8.0L -
REMOVAL, CATALYTIC..................11-6
CONVERTER - DESCRIPTION,
TORQUE........21-256,21-427,21-600,21-773
CONVERTER - INSTALLATION,
TORQUE........21-261,21-432,21-605,21-778
CONVERTER - OPERATION,
TORQUE........21-260,21-430,21-604,21-777
CONVERTER - REMOVAL,
TORQUE........21-261,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
DESCRIPTION,
TORQUE........21-262,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
OPERATION,
TORQUE........21-262,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE,
TORQUE........21-262,21-432,21-606,21-778
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND
TESTING........21-148,21-319,21-491,21-662
COOLANT - DESCRIPTION...............7-40
COOLANT - OPERATION
................7-40
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL
..................7-16
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR
...........7-59,7-61,7-63
COOLANT LEVEL CHECK - STANDARD
PROCEDURE
.........................7-16
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
DESCRIPTION
........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
INSTALLATION
........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
OPERATION
..........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
REMOVAL
...........................7-41
COOLANT RECOVERY CONTAINER - 8.0L
- DESCRIPTION
.......................7-42
COOLANT RECOVERY CONTAINER - 8.0L
- OPERATION
.........................7-42
COOLANT SELECTION-ADDITIVES -
STANDARD PROCEDURE
................7-17
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - DESCRIPTION, ENGINE
............7-48
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - INSTALLATION, ENGINE
...........7-48COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - OPERATION, ENGINE.............7-48
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - REMOVAL, ENGINE...............7-48
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - DESCRIPTION, ENGINE............7-49
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - INSTALLATION, ENGINE...........7-50
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - OPERATION, ENGINE.............7-49
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - REMOVAL, ENGINE...............7-49
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE................7-55
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE...................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-55
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-52
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-53
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-52
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-52
COOLER - 3.9L/5.2L/5.9L - ASSEMBLY,
TRANS..............................7-82
COOLER - 3.9L/5.2L/5.9L -
DESCRIPTION, TRANS.................7-79
COOLER - 3.9L/5.2L/5.9L -
DISASSEMBLY, TRANS...................7-81
COOLER - 3.9L/5.2L/5.9L -
INSTALLATION, TRANS.................7-82
COOLER - 3.9L/5.2L/5.9L - OPERATION,
TRANS..............................7-79
COOLER - 3.9L/5.2L/5.9L - REMOVAL,
TRANS..............................7-81
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-85
COOLER - 5.9L DIESEL - INSTALLATION,
TRANS..............................7-88
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-85
COOLER - 8.0L - DESCRIPTION, TRANS....7-82
COOLER - 8.0L - INSTALLATION, TRANS . . . 7-85
COOLER - 8.0L - OPERATION, TRANS.....7-82
COOLER - 8.0L - REMOVAL, TRANS.......7-84
COOLER - INSTALLATION, AIR TO OIL.....7-88
COOLER & LINES - CLEANING AND
INSPECTION, OIL.....................9-296
COOLER - REMOVAL, AIR TO OIL.........7-87
COOLER - REMOVAL, WATER TO OIL......7-87
COOLER - STANDARD PROCEDURE,
FLUSHING COOLER AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL...........7-80,7-83,7-86
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITH RADIATOR IN-TANK
TRANSMISSION OIL...........7-79,7-83,7-85
COOLER AND PLUMBING - CLEANING,
CHARGE AIR........................11-18
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR............11-17
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR........................11-18
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR...........11-18
COOLER AND PLUMBING - OPERATION,
CHARGE AIR........................11-17
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-17
COOLER AND TUBES - WITHOUT
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING
........7-80,7-83,7-86
COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING
........7-79,7-83,7-85
COOLING, SPECIAL TOOLS
..............7-18
COOLING SYSTEM - OPERATION
..........7-4
COOLING SYSTEM 3.9L/5.2L/5.9L/8.0L
ENGINES - STANDARD PROCEDURE,
DRAINING
...........................7-15COOLING SYSTEM 3.9L/5.2L/5.9L/8.0L
ENGINES - STANDARD PROCEDURE,
REFILLING...........................7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-15
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-16
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING..............7-12
COOLING SYSTEM FLOW - 3.9L/5.2L/
5.9L ENGINE - DESCRIPTION.............7-1
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION........................7-1
COOLING SYSTEM GAS ENGINE -
DIAGNOSIS AND TESTING...............7-7
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING.........................7-5
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION........................24-1
CORE - DESCRIPTION, HEATER.........24-55
CORE - INSTALLATION, HEATER.........24-56
CORE - OPERATION, HEATER...........24-55
CORE - REMOVAL, HEATER............24-56
CORE GROUND STRAP - INSTALLATION,
HEATER............................8A-15
CORE GROUND STRAP - REMOVAL,
HEATER............................8A-14
CORNER SEAL - INSTALLATION, FRONT
DOOR UPPER......................23-154
CORNER SEAL - REMOVAL, FRONT
DOOR UPPER........................23-154
COUPLERS - DESCRIPTION, A/C LINE....24-40
COUPLERS - OPERATION, A/C LINE......24-41
COUPLERS - STANDARD PROCEDURE,
A/C LINE...........................24-43
COVER - INSTALLATION, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - INSTALLATION, COWL TRIM . . . 23-120
COVER - INSTALLATION, GEAR HOUSING . 9-307
COVER - INSTALLATION, INSTRUMENT
PANEL TOP........................23-115
COVER - INSTALLATION, SEAT BACK....23-137
COVER - INSTALLATION, SEAT CUSHION . 23-139
COVER - INSTALLATION, SHIFT . . . 21-133,21-90
COVER - INSTALLATION, STANCHION....23-143
COVER - INSTALLATION, STEERING
COLUMN OPENING..................23-116
COVER - REMOVAL, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - REMOVAL, COWL TRIM.......23-119
COVER - REMOVAL, GEAR HOUSING.....9-306
COVER - REMOVAL, INSTRUMENT
PANEL TOP........................23-114
COVER - REMOVAL, SEAT BACK........23-137
COVER - REMOVAL, SEAT CUSHION.....23-139
COVER - REMOVAL, SHIFT.......21-132,21-90
COVER - REMOVAL, STANCHION.......23-143
COVER - REMOVAL, STEERING COLUMN
OPENING..........................23-115
COVER - REMOVAL, WHEEL............22-12
COVER - SPLIT BENCH - INSTALLATION,
SEAT BACK........................23-138
COVER - SPLIT BENCH - INSTALLATION,
SEAT CUSHION.....................23-140
COVER - SPLIT BENCH - REMOVAL,
SEAT BACK........................23-137
COVER - SPLIT BENCH - REMOVAL,
SEAT CUSHION.....................23-139
COVER GASKET - DESCRIPTION,
CYLINDER...........................9-79
COVER GASKET - DESCRIPTION,
CYLINDER HEAD......................9-22
COVER GASKET - OPERATION,
CYLINDER HEAD......................9-22
COVER INSTALLED - INSTALLATION,
FRONT OIL SEAL - FRONT.............9-205
COVER INSTALLED - REMOVAL, FRONT
OIL SEAL - FRONT
...................9-204
COVER REMOVED - INSTALLATION,
FRONT OIL SEAL - FRONT
.............9-205
COVER REMOVED - REMOVAL, FRONT
OIL SEAL - FRONT
...................9-204
COVER(S) - CLEANING, CYLINDER HEAD
. 9-138,
9-194,9-24,9-253,9-81
COVER(S) - DESCRIPTION, CYLINDER
HEAD
..............................9-194
BR/BEINDEX 9
Description Group-Page Description Group-Page Description Group-Page
DIESEL - DESCRIPTION................25-1
DIESEL - DESCRIPTION........14-102,14-103
DIESEL - DESCRIPTION.................8I-5
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - DESCRIPTION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-1
DIESEL - DESCRIPTION, ENGINE 5.9L....9-231
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-54
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-57
DIESEL - DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE CUMMINS
TURBO..............................0-22
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-63
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-85
DIESEL - DESCRIPTION, VACUUM PUMP
- 5.9L..............................7-34
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-73
DIESEL - FUEL INJECTOR FIRING ORDER . 14-58
DIESEL - INSPECTION, EXHAUST PIPE -
5.9L................................11-9
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-65
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-44
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-12
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-73
DIESEL - INSTALLATION..............14-103
DIESEL - INSTALLATION................8I-8
DIESEL - INSTALLATION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - INSTALLATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - INSTALLATION, DRIVE BELTS -
5.9L................................7-34
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-55
DIESEL - INSTALLATION, EXHAUST PIPE
- 5.9L..............................11-10
DIESEL - INSTALLATION, MUFFLER -
5.9L...............................11-11
DIESEL - INSTALLATION, RADIATOR -
5.9L................................7-65
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L..............................7-45
DIESEL - INSTALLATION, TAILPIPE - 5.9L . 11-12
DIESEL - INSTALLATION, TRANS
COOLER - 5.9L.......................7-88
DIESEL - INSTALLATION, VACUUM
PUMP - 5.9L.........................7-37
DIESEL - INSTALLATION, WATER PUMP -
5.9L................................7-74
DIESEL - OPERATION
.................8E-18
DIESEL - OPERATION
.................25-19
DIESEL - OPERATION
..........14-102,14-103
DIESEL - OPERATION
...................8I-5
DIESEL - OPERATION, BELT
TENSIONERS - 5.9L
...................7-23
DIESEL - OPERATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L
............................7-41
DIESEL - OPERATION, ENGINE BLOCK
HEATER - 5.9L
........................7-47
DIESEL - OPERATION, ENGINE COOLANT
THERMOSTAT - 5.9L
...................7-54
DIESEL - OPERATION, FAN DRIVE
VISCOUS CLUTCH - 5.9L
...............7-57
DIESEL - OPERATION, FUEL DELIVERY
. . . 14-56
DIESEL - OPERATION, NON-MONITORED
CIRCUITS
...........................25-23
DIESEL - OPERATION, RADIATOR - 5.9L
. . . 7-63
DIESEL - OPERATION, TRANS COOLER -
5.9L
................................7-85DIESEL - OPERATION, VACUUM PUMP -
5.9L................................7-35
DIESEL - OPERATION, WATER PUMP -
5.9L................................7-73
DIESEL - REMOVAL............14-103,14-104
DIESEL - REMOVAL....................8I-7
DIESEL - REMOVAL, BELT TENSIONERS -
5.9L................................7-23
DIESEL - REMOVAL, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - REMOVAL, DRIVE BELTS - 5.9L . . 7-33
DIESEL - REMOVAL, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - REMOVAL, ENGINE COOLANT
THERMOSTAT - 5.9L...................7-55
DIESEL - REMOVAL, EXHAUST PIPE -
5.9L................................11-9
DIESEL - REMOVAL, MUFFLER - 5.9L.....11-11
DIESEL - REMOVAL, RADIATOR - 5.9L.....7-63
DIESEL - REMOVAL, RADIATOR FAN -
5.9L................................7-44
DIESEL - REMOVAL, TAILPIPE - 5.9L.....11-12
DIESEL - REMOVAL, VACUUM PUMP -
5.9L................................7-35
DIESEL - REMOVAL, WATER PUMP -
5.9L................................7-73
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-2
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-4
DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM............7-12
DIESEL ENGINE - INSTALLATION........19-35
DIESEL ENGINE - REMOVAL............19-33
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - TORQUE.............14-90
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-244
DIESEL ENGINES - DESCRIPTION,
COMPONENT MONITORS..............25-18
DIESEL ENGINES - FUEL SYSTEM
PRESSURES........................14-58
DIESEL FUEL DELIVERY SYSTEM -
DESCRIPTION.......................14-54
DIESEL FUEL INJECTION SYSTEM -
DESCRIPTION.......................14-87
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-59
DIESEL FUEL TANK - DESCRIPTION......14-78
DIESEL, SPECIFICATIONS - 5.9L.........9-242
DIESEL WITH AUTO. TRANS. -
INSTALLATION..................8P-11,8P-4
DIESEL WITH AUTO. TRANS. - REMOVAL . . 8P-4,
8P-8
DIFFERENTIAL - ASSEMBLY . . 3-128,3-159,3-188,
3-37,3-69,3-98
DIFFERENTIAL - DISASSEMBLY....3-128,3-158,
3-188,3-36,3-68,3-97
DIFFERENTIAL - INSTALLATION....3-129,3-159,
3-188,3-37,3-69,3-98
DIFFERENTIAL - POWR-LOK - ASSEMBLY . 3-163
DIFFERENTIAL - POWR-LOK -
DISASSEMBLY.......................3-161
DIFFERENTIAL - REMOVAL . . 3-127,3-158,3-187,
3-36,3-68,3-96
DIFFERENTIAL - TRAC-LOK - ASSEMBLY . . 3-101,
3-132,3-190
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY..............3-130,3-190,3-99
DIFFERENTIAL CASE BEARINGS -
INSTALLATION . . . 3-103,3-134,3-164,3-192,3-39,
3-71
DIFFERENTIAL CASE BEARINGS -
REMOVAL . . . 3-103,3-134,3-164,3-192,3-39,3-71
DIMENSION, SPECIFICATIONS - FRAME....13-7
DIMENSIONS, SPECIFICATIONS - BODY
OPENING...........................23-60
DIODE - INSTALLATION............8W-01-10
DIODE - REMOVAL
................8W-01-10
DIODE REPLACEMENT - STANDARD
PROCEDURE
.........................24-7
DISC - DESCRIPTION, CLUTCH
............6-7
DISC - INSTALLATION, CLUTCH
...........6-9
DISC - OPERATION, CLUTCH
.............6-8DISC - REMOVAL, CLUTCH...............6-8
DISC BRAKE CALIPERS - ASSEMBLY......5-12
DISC BRAKE CALIPERS - CLEANING......5-12
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-11
DISC BRAKE CALIPERS - INSPECTION.....5-12
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-20
DISC BRAKES - DESCRIPTION,
2500/3500 WITH REAR.................5-35
DISC BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE - 2500/3500
WITH REAR..........................5-38
DISC BRAKES - OPERATION, 2500/3500
WITH REAR..........................5-36
DISC BRAKES - REMOVAL, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR...............................5-37
DISCHARGE LINE - INSTALLATION,
SUCTION...........................24-51
DISCHARGE LINE - REMOVAL, SUCTION . . 24-50
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - INSTALLATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - REMOVAL,
POWER...........................8W-97-8
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-2
DISTRIBUTOR - DESCRIPTION..........8I-10
DISTRIBUTOR - INSTALLATION..........8I-11
DISTRIBUTOR - OPERATION............8I-11
DISTRIBUTOR - REMOVAL..............8I-11
DISTRIBUTOR BUSHING - INSTALLATION . 9-150,
9-37,9-94
DISTRIBUTOR BUSHING - REMOVAL.....9-150,
9-37,9-94
DISTRIBUTOR CAP - DIAGNOSIS AND
TESTING............................8I-12
DISTRIBUTOR ROTOR - DIAGNOSIS AND
TESTING............................8I-13
DOME LAMP - INSTALLATION..........8L-33
DOME LAMP - REMOVAL..............8L-33
DOOR - ADJUSTMENT, CARGO..........23-78
DOOR - INSTALLATION...........23-68,23-78
DOOR - INSTALLATION, BLEND.........24-38
DOOR - INSTALLATION, FUEL FILL.......23-95
DOOR - INSTALLATION, HEAT/DEFROST . . . 24-39
DOOR - INSTALLATION, PANEL/DEFROST . . 24-39
DOOR - INSTALLATION, RECIRCULATION . . 24-39
DOOR - REMOVAL...............23-68,23-78
DOOR - REMOVAL, BLEND.............24-38
DOOR - REMOVAL, FUEL FILL..........23-95
DOOR - REMOVAL, HEAT/DEFROST......24-38
DOOR - REMOVAL, PANEL/DEFROST.....24-38
DOOR - REMOVAL, RECIRCULATION.....24-39
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-26
DOOR ACTUATOR - INSTALLATION,
HEAT/DEFROST......................24-27
DOOR ACTUATOR - INSTALLATION,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-28
DOOR ACTUATOR - REMOVAL, BLEND
....24-25
DOOR ACTUATOR - REMOVAL,
HEAT/DEFROST
......................24-26
DOOR ACTUATOR - REMOVAL,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - REMOVAL,
RECIRCULATION
.....................24-27
DOOR AJAR SWITCH - DESCRIPTION
....8L-34
DOOR AJAR SWITCH - DIAGNOSIS AND
TESTING
...........................8L-34
DOOR AJAR SWITCH - INSTALLATION
....8L-35
DOOR AJAR SWITCH - REMOVAL
........8L-35
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION
........................8N-5
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS & TESTING
................8N-5
DOOR CYLINDER LOCK SWITCH -
INSTALLATION
.......................8N-6
BR/BEINDEX 11
Description Group-Page Description Group-Page Description Group-Page