2001 BMW 540I SEDAN engine

170n
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and operat-
ing safety – and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of the vehicle.
Service Interval Display
Advanced technology is employed to
calculate the optimal maintenance in-
tervals, which are then indicated in the
Service Interval Display. While conven-
tional systems rely on distance traveled
alone to determine when service is due,
the BMW Maintenance System has for
years considered the actual conditions
under which the vehicle operates, be-
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cause mileage can be accumulated in
very different ways.
From a maintenance standpoint,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, even those who
drive only short distances – significantly
less than 6,000 miles (10,000 km) annu-
ally – should have the engine oil
changed at least every 2 years since oil
deteriorates over time, regardless of
use.Service and Warranty Information
Booklet (US models) or Warranty
and Service Guide Booklet (Cana-
dian models)
Please refer to the Service and War-
ranty Information Booklet (US models)
or to the Warranty and Service Guide
Booklet (Canadian models) for addi-
tional information on maintenance inter-
vals and procedures.
As a precaution against rust, it might be
a good idea to have the body checked
for damage from rocks or gravel at the
same time, depending upon operating
conditions. Have your BMW center do the
maintenance and repair.
Your BMW center is always informed on
the latest maintenance work and repair
techniques and equipped with the re-
quired special tools. In addition, check-
ing parts known from experience to be
subject to wear is a permanent part of
the maintenance specifications.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or in
the Warranty and Service Guide Book-
let (Canadian models).
These entries will constitute your proof
that the vehicle has received regular
maintenance. They are also required in
the event of a warranty claim. <
The BMW Maintenance System

Index
Data
Technology
Repairs
Car care
Controls
Overview
177n
Any BMW center will be glad to inform
you of the advisability, legal require-
ments and factory recommendations
with regard to technical modifications
on the car. For this purpose, the center
requires the Vehicle Identification Num-
ber and, in some cases, also the engine
number.
Light-Emitting Diodes (LEDs)
Light-emitting diodes installed behind
translucent lenses serve as the light
source for many of the controls and dis-
plays in your vehicle. The concept be-
hind their operation is related to that
employed for lasers, and they are offi-
cially designated as Class 1 light-emit-
ting diodes. Do not remove the protective lens
and avoid staring directly at the
unfiltered beam for extended periods
(several hours), as inflammation of the
iris could result. <
California laws require us to state the
following warning:
Engine exhaust, some of its con-
stituents, and certain vehicle com-
ponents contain or emit chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm. <
Technical modifications California Proposition 65 Warning

178nOBD interface socket
The Onboard Diagnostic (OBD) socket
is located on the left of the driver's side
at the bottom of the instrument panel
and under a cover (arrow).
The cover has the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper emission control system
operation for the vehicle's lifetime by
monitoring emission-related compo-
nents and systems for deterioration and
malfunction.
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An illuminated lamp informs you
of the need for service, not of
the need to stop the vehicle.
However, the systems should be
checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can se-
riously damage emission control com-
ponents, especially the catalytic con-
verter.
Service Engine Soon warning
lamp for Canadian models.When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
extinguish within a few days. <

Index
Data
Technology
Repairs
Car care
Controls
Overview
183nLamps and bulbs
The lamps and bulbs make essential
contributions to the safety of your vehi-
cle. For this reason, follow the instruc-
tions below carefully when replacing a
bulb. If you are not familiar with any of
the procedures, consult your BMW
center.
Do not touch the glass portion of a
new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base. <
A replacement bulb set is available from
your BMW center.
Whenever working on the electri-
cal system, switch off the electri-
cal accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage, com-
ply with any instructions provided by
the bulb manufacturer. <
The illustration shows the right-hand
engine compartment.
For checking and adjusting head-
lamp aim, please contact your
BMW center. <
1 Low beams
2 High beams
H7 bulb, 55 watts
The H7 bulb is pressurized. There-
fore, wear safety glasses and pro-
tective gloves. Failure to comply with
this precaution could lead to injury if the
bulb is accidentally damaged during re-
placement. <
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1 Turn the bulb holder to the left (arrow)
and remove.
2 Remove and replace the bulb.
When cleaning the headlamps,
please observe the following:
> Do not wipe dry (scratches). Never
use abrasives or strong
solvents to clean the covers.
Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water.
Always use a deicer spray to remove
accumulated ice and snow – never
use a scraper. <

190nChanging a wheel
Safety measures in the event of a
flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat,
surface. Switch on the hazard warning
flashers.
Turn the steering wheel to the straight-
ahead position, remove the key and
engage the steering lock. Shift into 1st
or reverse (selector lever in Park with
automatic transmission) and engage
the parking brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area (behind a guardrail,
for instance).
If necessary, set up your warning trian-
gle or portable hazard warning lamp on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all safety guidelines and regula-
tions.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface (snow, ice, loose
gravel, etc.), since it could slide side-
ways.Position the jack on a firm support
surface.
Do not place wooden blocks or similar
objects under the jack. If this is done,
the jack might not be able to reach its
full support capacity because of the
limited height.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack – risk of fatal injury. <
What you will need
In order to avoid rattling noises later,
note the position of the tools when you
remove them and return them to their
original position when you are through
using them.
> Car jack
sedan: fold back the luggage com-
partment floor mat for access, then
unscrew the wingnut to release the
jack (arrow).
sport wagon: raise the floor panel
and spare tire cover (refer to
page 134).
When you have completed work,
screw the jack all the way back
down. Fold the handle back and in-
sert it in its holder
> Wedge (wheel chock)
Located next to the jack. Loosen the
wing nut to remove it
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194nBattery
Never allow sparks or open
flame near the battery. Do not
smoke in the vicinity of the
battery. Avoid sparks from electrical
cables or electrical equipment. Turn the
key to position 0 in the steering lock
during the disconnection or connection
of the battery. Never short-circuit the
battery terminals. There is a danger of
injury from powerful sparks.
A highly-explosive gas is
generated when the battery is
charged.
If you happen to get acid in your
eyes, rinse thoroughly for
15 minutes with clear water.
Following that, consult a physician
immediately. If you get acid spray on
your skin or clothing, rinse with plenty
of water. If electrolyte is accidentally
swallowed, consult a physician immedi-
ately.
In order to protect the battery
case from ultraviolet radiation,
do not place it in direct sunlight.
A discharged battery can freeze. Store
the battery in areas where the tempera-
ture remains above freezing.
Charge condition
You can read the charge condition
of the battery with the "Magic Eye"
*
(a hydrometer):
> Green: adequate charge.
> Black: not charged adequately.
The battery must be recharged.
Please contact your BMW center.
> Yellow: replace the battery.
The projected service life of the
battery can only be reached if the
battery is fully-charged at all times.
Check the charge condition of the bat-
tery frequently if the vehicle is used pri-
marily for driving short distances. <
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Charging the battery
If the battery is charged in the vehicle:
Do not charge the battery with the
engine running.
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury. <
If you plan to store the vehicle for more
than four weeks, disconnect the battery
from the vehicle electrical system by
disconnecting the cable at the negative
terminal and then recharge using a suit-
able charging device.
If you intend to store your vehicle for
longer than 12 weeks: remove the bat-
tery, charge it and store it in a cool (but
frost and dust-free) room. Every three
months and before reinstalling the bat-
tery, have it recharged. If it is not
recharged, it will not be serviceable.
Every time the battery is discharged,
especially over extended periods, its
service life is reduced.

Index
Data
Technology
Repairs
Car care
Controls
Overview
195nBattery
Return used batteries to a
recycling point or your authorized
BMW center. Maintain the battery in
an upright position for transport and
storage. Secure the battery against
falling over in transit. <
Removal and installation
Do not disconnect the battery
when the engine is running. Dis-
connecting the battery cable when the
engine is running will cause a voltage
surge which will damage the vehicle's
onboard electronics.
Do not make any modifications in the
wires to the positive terminal. If you do
so, the protective function of the safety
battery terminal is no longer ensured.
Repairs and disposal may only be
performed by specially-trained person-
nel. <
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When removing the battery, first dis-
connect the negative terminal, then the
positive terminal. Remove the protec-
tive bar 1 and unscrew the threaded
connection of the battery bracket 2.
When installing the battery, connect the
positive terminal first, then connect the
negative terminal.
When installing a battery, be sure
that it is mounted properly. Install
and secure the protective bar. If the
battery is not mounted and fastened
properly, it will not be adequately
secured in case of an accident. <

200n
Never use spray starter fluids.
If the battery is discharged, the engine
can be started with the use of two
jumper cables and the battery of
another vehicle. Always use jumper
cables with fully insulated handles on
the terminal clamps. Do not touch high-voltage wiring
and cables on a running engine.
There is a risk of fatal injury if you do
this. <
Carefully comply with the following in-
structions to avoid personal injury and
damage to one or both vehicles:
1 Ensure that the battery on the sup- port vehicle is also rated at 12 volts,
and that the capacities of the two
batteries (Ah) are roughly comparable
(printed on casing).
2 Leave the discharged battery connected to the vehicle electrical
system.
3 Make sure that there is no contact between the bodywork of the two
vehicles – short circuit risk.
4 Start by connecting the jumper cable from the positive terminal of the
support vehicle to the positive
terminal connector located in your
BMW's engine compartment. The
cover of the auxiliary terminal for
jump starting is marked with a "+"
sign (refer to the illustration). Pull up
to open the cover. The illustration
shows the external positive terminal
connector of the BMW 540i. For the
BMW 525i, BMW 530i refer to
"Engine compartment" on page 160.
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5 Then connect the negative terminals.
Attach the cable to either the support
vehicle's negative battery terminal, or
to a suitable ground on its engine or
bodywork. Then connect the other
end of the cable to a ground on the
engine or body of the vehicle which is
to be started. There is a special nut
on the strut dome of your BMW; refer
to the arrow in the illustration.
Follow the same sequence for
connecting the jumper cables if
you assist in jump-starting another ve-
hicle. If you do not, there is a risk of in-
jury caused by spark generation at the
battery. <
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Jump-starting