2000 YAMAHA XVZ1300A oil

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU00057
4. Turn indicator light “ ”
This indicator flashes when the turn
switch is moved to the left or right.
EAU01209
5. Oil level indicator light “ ”
This indicator light will come on if the oil
level is low. To check that the indicator
light is working properly:l
Turn the engine stop switch to “ ”
and the main switch to “ON”.
l
Put the transmission in neutral or
apply the clutch lever.
l
Push the start switch.
If the indicator light does not come on
while pushing the start switch, have a
Yamaha dealer inspect the electrical
circuit.
NOTE:@ Even if the oil is filled to the specified
level, the indicator light may flicker
when riding on a slope or during sud-
den acceleration or deceleration, but
this is normal. @
EAU01257
6. Engine overheat indicator light
“”
This indicator light will come on if the
engine overheats. If the light comes on,
stop the engine immediately and allow
the engine to cool. To check that the in-
dicator light is working properly:l
Turn the engine stop switch to “ ”
and the main switch to “ON”.
l
Put the transmission in neutral or
apply the clutch lever.
l
Push the start switch.
If the indicator light does not come on
while pushing the start switch, have a
Yamaha dealer inspect the electrical
circuit.
EAU01272
7. Overdrive / Engine trouble indica-
tor light “O/D / ”l
This indicator light will come on
when the transmission is in over-
drive (5th gear).
l
This indicator light will also come
on or flash if trouble occurs in an
engine monitoring circuit. In such
a case, take the motorcycle to a
Yamaha dealer to have the self-di-
agnostic systems checked.
E_4YP_Functions.fm Page 2 Wednesday, October 6, 1999 10:03 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU01605
Adjusting front fork preloadEach fork leg is equipped with an air
valve to adjust the spring preload. The
spring preload is adjusted by changing
the air pressure in each fork leg. In-
creasing the air pressure increases the
spring preload, decreasing air pressure
decreases spring preload. Special
equipment is required to adjust the air
pressure in the front fork. Have your
Yamaha dealer make this adjustment.
NOTE:@ In order to check or adjust the air pres-
sure, the motorcycle must be elevated
so the front wheel is not in contact with
the ground. @
EW000037
WARNING
@ Each fork leg must be set to the
same pressure. Uneven setting can
cause poor handling and loss of sta-
bility. @
EC000012
CAUTION:@ Never exceed the maximum pres-
sure, or oil seal damage may occur. @
1. Air valve
Minimum/standard air pressure
setting:
Zero
Maximum air pressure setting:
50 kPa (0.50 kg/cm
2, 0.50 bar)
E_4YP_Functions.fm Page 12 Wednesday, October 6, 1999 10:03 AM

4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.
6-17 ~ 6-21
Rear brake• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.
Clutch• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-16
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-12
Engine oil• Check oil level.
• Fill with oil if necessary.6-7 ~ 6-9
Coolant reservoir tank• Check coolant level.
• Fill with coolant if necessary.6-10 ~ 6-11
Final gear oil• Check vehicle for leakage. 6-10
Wheels and tires• Check tire pressure, wear and for damage. 6-13 ~ 6-16
Brake and shift pedal
shafts• Check for smooth operation.
• Lubricate if necessary.6-21
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-22
Sidestand pivot• Check for smooth operation.
• Lubricate if necessary.6-22
E_4YP_Preop.fm Page 1 Wednesday, October 6, 1999 10:04 AM

OPERATION AND IMPORTANT RIDING POINTS
5-2
5 1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and
the engine stop switch to “ ”.
EC000037
CAUTION:@ If the fuel level indicator light comes
on, check the fuel level. If neces-
sary, add fuel. @3. Shift transmission into neutral.NOTE:@ When the transmission is in neutral, the
neutral indicator light should be on. If
the light does not come on, ask a
Yamaha dealer to inspect it. @
4. Turn on the starter (choke) and
completely close the throttle grip.
5. Start the engine by pushing the
starter switch.NOTE:@ If the engine fails to start, release the
starter switch, wait a few seconds, then
try again. Each attempt should be as
short as possible to preserve the bat-
tery. Do not crank the engine more
than 10 seconds on any one attempt. @
ECA00003
CAUTION:@ The oil level indicator light and en-
gine overheat indicator light should
come on when the start switch is
pushed and should go off when the
start switch is released. If the oil lev-
el indicator light flickers or remains
on, immediately stop the engine and
check the engine oil level and for oil
leakage. If necessary, fill the engine
with oil and check to see that the oil
level indicator light goes off. If not,
consult a Yamaha dealer. @
E_4YP_Operation.fm Page 2 Wednesday, October 6, 1999 10:05 AM

OPERATION AND IMPORTANT RIDING POINTS
5-5
5
EAU00436
Engine break-inThere is never a more important period
in the life of your motorcycle than the
period between zero and 1,000 km. For
this reason we ask that you carefully
read the following material. Because
the engine is brand new, you must not
put an excessive load on it for the first
1,000 km. The various parts in the en-
gine wear and polish themselves to the
correct operating clearances. During
this period, prolonged full throttle oper-
ation, or any condition which might re-
sult in excessive heating of the engine,
must be avoided.
EAU00444
0 ~ 150 km
Avoid operation above 1/3 throttle.
Stop the engine and let it cool for 5 to
10 minutes after every hour of opera-
tion. Vary the speed of the motorcycle
from time to time. Do not operate it at
one set throttle position.
150 ~ 500 km
Avoid prolonged operation above
1/2 throttle. Rev the motorcycle freely
through the gears, but do not use full
throttle at any time.500 ~ 1,000 km
Avoid cruising speeds in excess of
3/4 throttle.
EC000056
CAUTION:@ After 1,000 km of operation, be sure
to replace the engine oil, oil filter
and final gear oil. @1,000 km and beyond
Avoid prolonged full-throttle operation.
Vary speed occasionally.
EC000049
CAUTION:@ If any engine trouble should occur
during the break-in period, consult a
Yamaha dealer immediately. @
E_4YP_Operation.fm Page 5 Wednesday, October 6, 1999 10:05 AM

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Final gear oil ....................................................... 6-10
Coolant ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-15
Clutch lever free play adjustment........................ 6-16
Front brake lever free play adjustment ................ 6-17
Rear brake pedal height adjustment ................... 6-17Brake light switch adjustment ............................. 6-18
Checking the front and rear brake pads ............. 6-19
Inspecting the brake fluid level ........................... 6-19
Brake fluid replacement ..................................... 6-21
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-22
Sidestand lubrication.......................................... 6-22
Front fork inspection ........................................... 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-27
Turn signal and taillight bulb replacement .......... 6-28
Troubleshooting .................................................. 6-28
Troubleshooting chart ......................................... 6-29
E_4YP_PeriodicTOC.fm Page 1 Wednesday, October 6, 1999 10:05 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
10
*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
11*Wheel bearings• Check bearing for looseness or damage.
• Replace if necessary. ÖÖ
12*Swingarm• Check swingarm pivoting point for play.
• Correct if necessary.
• Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ
13*Steering bearings• Check bearing play and steering for roughness.
• Correct accordingly.
• Lubricate with lithium soap base grease every 24,000 km
or 24 months (whichever comes first).ÖÖ
14*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.ÖÖ
15 Sidestand• Check operation.
• Lubricate and repair if necessary.ÖÖ
16*Sidestand switch• Check operation.
• Replace if necessary.ÖÖÖ
17*Front fork• Check operation and for oil leakage.
• Correct accordingly.ÖÖ
18*Rear shock absorber
assembly• Check operation and shock absorber for oil leakage.
• Replace shock absorber assembly if necessary. ÖÖ
19*Rear suspension relay
arm and connecting arm
pivoting points• Check operation.
• Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
E_4YP_Periodic.fm Page 4 Wednesday, October 6, 1999 10:05 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
EAU02971
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the master cylinder, caliper or clutch release cylinder, always replace the brake fluid. Check the
brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder, caliper and clutch release cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
@20
*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
21 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
22 Engine oil filter cartridge•Replace.ÖÖ
23*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months (whichever comes
first).ÖÖ
24 Final gear oil• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 km and thereafter every 24,000 km
or 24 months (whichever comes first).ÖÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
E_4YP_Periodic.fm Page 5 Wednesday, October 6, 1999 10:05 AM