6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Final gear oil ....................................................... 6-10
Coolant ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-15
Clutch lever free play adjustment........................ 6-16
Front brake lever free play adjustment ................ 6-17
Rear brake pedal height adjustment ................... 6-17Brake light switch adjustment ............................. 6-18
Checking the front and rear brake pads ............. 6-19
Inspecting the brake fluid level ........................... 6-19
Brake fluid replacement ..................................... 6-21
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-22
Sidestand lubrication.......................................... 6-22
Front fork inspection ........................................... 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-27
Turn signal and taillight bulb replacement .......... 6-28
Troubleshooting .................................................. 6-28
Troubleshooting chart ......................................... 6-29
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10-INDEXAAdjusting front fork preload .................... 3-12
Adjusting rear shock absorber
preload ................................................ 3-13
Antitheft alarm (optional) ..........................3-3BBattery ................................................... 6-23
Brake and clutch lever lubrication........... 6-22
Brake and shift pedal lubrication ............ 6-21
Brake fluid replacement ......................... 6-21
Brake light switch adjustment ................. 6-18CCarburetor adjustment ........................... 6-11
Care.........................................................7-1
Checking the front and
rear brake pads ................................... 6-19
Clutch lever ..............................................3-5
Clutch lever free play adjustment ........... 6-16
Controls/Instruments ................................2-3
Coolant .................................................. 6-10DDimmer switch .........................................3-4EEngine break-in........................................5-5
Engine oil .................................................6-7
Engine overheat indicator light .................3-2
Engine stop switch ...................................3-5FFinal gear oil .......................................... 6-10
Front brake lever ......................................3-6
Front brake lever free play
adjustment .......................................... 6-17
Front fork inspection .............................. 6-23
Fuel ......................................................... 3-7
Fuel cock ................................................. 3-8
Fuel level indicator light ........................... 3-1
Fuel tank cap ........................................... 3-7
Fuse replacement.................................. 6-25GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-4
Dimmer switch ................................... 3-4
Engine stop switch ............................. 3-5
Horn switch ........................................ 3-4
Lights switch ...................................... 3-5
Pass switch ........................................ 3-4
Start switch ........................................ 3-5
Turn signal switch .............................. 3-4
Headlight bulb replacement ................... 6-27
Helmet holders ...................................... 3-11
High beam indicator light ......................... 3-1
Horn switch ............................................. 3-4IIdentification number records................... 9-1
Idle speed adjustment ........................... 6-11
Indicator lights ......................................... 3-1
Engine overheat indicator light ........... 3-2
Fuel level indicator light ...................... 3-1
High beam indicator light .................... 3-1
Neutral indicator light.......................... 3-1
Oil level indicator light .........................3-2
Overdrive / Engine trouble
indicator light....................................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-19
KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-5MMain switch ..............................................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-1OOil level indicator light ..............................3-2
Overdrive / Engine trouble indicator
light ........................................................3-2PParking.....................................................5-6
Pass switch ..............................................3-4
Periodic maintenance and lubrication .......6-3
Pre-operation check list ............................4-1RRear brake pedal .....................................3-6
Rear brake pedal height adjustment.......6-17
Rider seat ..............................................3-10
Right view ................................................2-2
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