2000 YAMAHA XVS1100A brake pads

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing the panel ....................... 6-5
Checking the spark plugs .................................... 6-6
Engine oil and oil filter element ............................ 6-7
Final gear oil ........................................................ 6-9
Cleaning the air filter element ............................ 6-11
Adjusting the carburetors ................................... 6-12
Adjusting the engine idling speed ...................... 6-12
Adjusting the throttle cable free play .................. 6-13
Adjusting the valve clearance ............................ 6-13
Tires ................................................................... 6-13
Spoke wheels .................................................... 6-16
Adjusting the clutch lever free play .................... 6-17
Adjusting the brake lever free play ..................... 6-17
Adjusting the brake pedal position ..................... 6-19
Adjusting the rear brake light switch .................. 6-19
Checking the front and rear brake pads ............. 6-20
Checking the brake fluid level ............................ 6-21Changing the brake fluid ................................... 6-22
Checking and lubricating the cables ................. 6-22
Checking and lubricating the throttle grip
and cable ........................................................ 6-22
Checking and lubricating the brake and
shift pedals ...................................................... 6-23
Checking and lubricating the brake and
clutch levers .................................................... 6-23
Checking and lubricating the sidestand ............ 6-24
Checking the front fork ...................................... 6-24
Checking the steering ....................................... 6-25
Checking the wheel bearings ............................ 6-25
Battery ............................................................... 6-26
Replacing the fuses .......................................... 6-27
Replacing the headlight bulb ............................. 6-29
Replacing a turn signal light bulb or
the tail/brake light bulb .................................... 6-30
Troubleshooting ................................................. 6-31
Troubleshooting chart ........................................ 6-32
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
Periodic maintenance and lubrication chart
CP-02ENO. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery Every
Annual
check
6,000 km 12,000 km
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary. ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.Ö
4*Valves • Check valve clearance.
• Adjust if necessary.Ö
5 Air filter• Clean or replace if necessary.Ö
6Clutch• Check operation.
• Adjust or replace cable.ÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖ Ö
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖ Ö
9*Wheels• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.Ö
10*Brake hoses• Check for cracks or damage.
• Replace if necessary.ÖÖ
11*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.Ö
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6
EAU01314
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator groove,
which allows you to check the brake
pad wear without having to disassem-
ble the brake. To check the brake pad
wear, check the wear indicator
grooves. If a brake pad has worn to the
point that the wear indicator groove has
almost disappeared, have a Yamaha
dealer replace the brake pads as a set.1. Wear indicator groove
1. Wear indicator groove
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-21
6
EAU03196
Checking the brake fluid level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake flu-
id level may indicate worn brake pads
and/or brake system leakage. If the
brake level is low, be sure to check the
brake pads for wear and the brake sys-
tem for leakage.Observe these precautions:
l
When checking the fluid level,
make sure that the top of the mas-
ter cylinder or brake fluid reservoir
is level.
l
Use only the recommended quali-
ty brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Master cylinder
2. Minimum level markFront
1. Brake fluid reservoir
2. Minimum level mark
Recommended brake fluid: DOT 4Rear
E_5KS.book Page 21 Monday, August 21, 2000 10:48 AM

10-INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm (optional) .........................3-4BBattery ................................................... 6-26
Brake and clutch levers, checking
and lubricating ..................................... 6-23
Brake and shift pedals, checking
and lubricating ..................................... 6-23
Brake fluid, changing ............................. 6-22
Brake fluid level, checking...................... 6-21
Brake lever...............................................3-6
Brake lever free play, adjusting .............. 6-17
Brake light switch, adjusting ................... 6-19
Brake pads, checking............................. 6-20
Brake pedal..............................................3-7
Brake pedal position, adjusting .............. 6-19CCables, checking and lubricating............ 6-22
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Clutch lever ..............................................3-5
Clutch lever free play, adjusting ............. 6-17
Controls and instruments
(XVS1100/XVS1100A)...........................2-5
Conversion table ......................................8-6EEngine break-in........................................5-5
Engine oil and oil filter element.................6-7
Engine, starting a warm ...........................5-3
FFinal gear oil ............................................ 6-9
Front fork, checking ............................... 6-24
Fuel ......................................................... 3-8
Fuel cock ................................................. 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel tank cap ........................................... 3-8
Fuses, replacing .................................... 6-27HHandlebar switches ................................. 3-4
Dimmer switch ................................... 3-4
Engine stop switch ............................. 3-5
Horn switch ........................................ 3-4
Light switch ........................................ 3-5
Pass switch ........................................ 3-4
Start switch ........................................ 3-5
Turn signal switch .............................. 3-4
Headlight bulb, replacing ....................... 6-29
Helmet holder ........................................ 3-13IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-12
Ignition circuit cut-off system.................. 3-19
Indicator lights ......................................... 3-2
Engine trouble warning light ............... 3-3
High beam indicator light .................... 3-3
Neutral indicator light.......................... 3-2
Oil level warning light ......................... 3-2
Turn signal indicator light ................... 3-2KKey identification number ........................ 9-1
LLeft view (XVS1100) ................................2-1
Left view (XVS1100A) ..............................2-3
Luggage strap holders ...........................3-18MMain switch/steering lock .........................3-1
Model label ..............................................9-2PPanel, removing and installing..................6-5
Parking.....................................................5-5
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1RRight view (XVS1100) ..............................2-2
Right view (XVS1100A)............................2-4SSeats (XVS1100) ...................................3-11
Passenger seat.................................3-11
Rider seat .........................................3-11
Seats (XVS1100A) .................................3-12
Passenger seat.................................3-12
Rider seat .........................................3-13
Shifting .....................................................5-3
Shift pedal (XVS1100)..............................3-6
Shift pedal (XVS1100A) ...........................3-6
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-15
Sidestand ...............................................3-18
Sidestand, checking and lubricating .......6-24
Spark plugs, checking ..............................6-6
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