2000 YAMAHA XVS1100 brake pads

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Panel removal and installation .............................. 6-5
Panel A ................................................................. 6-5
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Final gear oil ......................................................... 6-9
Air filter ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-15
Clutch lever free play adjustment........................ 6-15
Front brake lever free play adjustment ................ 6-16
Rear brake pedal height adjustment ................... 6-17
Brake light switch adjustment ............................. 6-17Checking the front and rear brake pads ............. 6-18
Inspecting the brake fluid level ........................... 6-19
Brake fluid replacement ..................................... 6-20
Cable inspection and lubrication ........................ 6-20
Throttle cable and grip lubrication ...................... 6-20
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-21
Sidestand lubrication.......................................... 6-21
Front fork inspection ........................................... 6-22
Steering inspection ............................................ 6-22
Wheel bearings .................................................. 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-27
Turn signal and taillight bulb replacement .......... 6-28
Troubleshooting .................................................. 6-29
Troubleshooting chart ......................................... 6-30
E_5el_PeriodicTOC.fm Page 1 Monday, May 1, 2000 9:43 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.ÖÖÖ
5 Air filter• Clean or replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.ÖÖ
10*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6
EAU01314
Checking the front and rear
brake padsEach brake pad is provided with a wear
indicator groove, which allows check-
ing the brake pad for wear without dis-
assembling the brake. Inspect each
wear indicator groove and, as soon as
one of them has almost worn away,
ask a Yamaha dealer to replace the
brake pads as a set.1. Wear indicator groove
1. Wear indicator groove
E_5el_Periodic.fm Page 18 Monday, May 1, 2000 9:44 AM

10-INDEXAAir filter .................................................. 6-10
Antitheft alarm (optional) ..........................3-4BBattery ................................................... 6-23
Brake and clutch lever lubrication........... 6-21
Brake and shift pedal lubrication ............ 6-21
Brake fluid replacement ......................... 6-20
Brake light switch adjustment ................. 6-17CCable inspection and lubrication ............ 6-20
Carburetor adjustment ........................... 6-11
Care.........................................................7-1
Checking the front and rear brake
pads .................................................... 6-18
Clutch lever ..............................................3-5
Clutch lever free play adjustment ........... 6-15
Controls/Instruments ................................2-3DDimmer switch ........................................... 3-4EEngine break-in........................................5-6
Engine oil .................................................6-7
Engine stop switch ...................................3-5
Engine trouble indicator light ....................3-3
FFinal gear oil ............................................ 6-9
Front brake lever ..................................... 3-6
Front brake lever free play adjustment ... 6-16
Front fork inspection .............................. 6-22
Fuel ......................................................... 3-7
Fuel cock ................................................. 3-8
Fuel tank cap ........................................... 3-7
Fuse replacement.................................. 6-25GGive safety the right of way ...................... 1-1HHandlebar switches ................................. 3-4
Dimmer switch ................................... 3-4
Engine stop switch ............................. 3-5
Horn switch ........................................ 3-4
Lights switch ...................................... 3-5
Pass switch ........................................ 3-4
Start switch ........................................ 3-5
Turn signal switch .............................. 3-4
Headlight bulb replacement ................... 6-27
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-3
Horn switch ............................................. 3-4IIdentification number records................... 9-1
Idle speed adjustment ........................... 6-11
Indicator lights ......................................... 3-2
Engine trouble indicator light .............. 3-3
High beam indicator light ....................3-3
Neutral indicator light ..........................3-2
Oil level indicator light .........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-19
KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-5
Luggage strap holders ...........................3-15MMain switch/Steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level indicator light ..............................3-2PPanel A ....................................................6-5
Panel removal and installation..................6-5
Parking.....................................................5-7
Pass switch ..............................................3-4
Periodic maintenance and lubrication .......6-2
Pre-operation check list ............................4-1
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