2000 YAMAHA XV535 fuel cap

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INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-3TOC.frame
Main switch ........................................................................................ 3-1
Indicator lights .................................................................................... 3-1
Speedometer...................................................................................... 3-2
Handlebar switches ............................................................................ 3-2
Clutch lever ........................................................................................ 3-3
Shift pedal .......................................................................................... 3-4
Front brake lever ................................................................................ 3-4
Rear brake pedal................................................................................ 3-4
Fuel tank cap...................................................................................... 3-5
Fuel .................................................................................................... 3-5
Starter (choke) Ò Ó........................................................................... 3-6
Steering lock ...................................................................................... 3-6
Seats .................................................................................................. 3-7
Helmet holder ..................................................................................... 3-8
Rear shock absorber adjustment ....................................................... 3-9
Sidestand ........................................................................................... 3-9
Sidestand/clutch switch operation check ......................................... 3-10

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3-5
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-3.frame
1. Open
EAU00167
Fuel tank cap
To open
Insert the key and turn it 1/4 turn clock-
wise. The lock will be released and the
cap can be opened.
To close
Push the tank cap into position with the
key inserted. To remove the key, turn it
counterclockwise to the original posi-
tion.
NOTE:
This tank cap cannot be closed unless
the key is in the lock. The key cannot
be removed if the cap is not locked
properly.
EW000023
Be sure the cap is properly installed
and locked in place before riding the
motorcycle.
1. Filler tube
2. Fuel level
EAU01183
Fuel
Make sure there is sufficient fuel in the
tank. Fill the fuel tank to the bottom of
the filler tube as shown in the illustra-
tion.
EW000130
Do not overfill the fuel tank. Avoid
spilling fuel on the hot engine. Do
not fill the fuel tank above the bot-
tom of the filler tube or it may over-
flow when the fuel heats up later and
expands.

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3-6
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-3.frame
EAU00185
CAUTION:
Always wipe off spilled fuel immedi-
ately with a dry and clean soft cloth.
Fuel may deteriorate painted surfac-
es or plastic parts.
EAU00191
NOTE:
If knocking or pinging occurs, use a dif-
ferent brand of gasoline or higher oc-
tane grade.Recommended fuel:
Regular unleaded gasoline with
a research octane number of 91
or higher.
Fuel tank capacity:
Total:
13.5 L
Reserve:
2.5 L
1. Starter (choke) Ò Ó
EAU02976
Starter (choke) Ò Ó
Starting a cold engine requires a richer
air-fuel mixture. A separate starter cir-
cuit supplies this mixture.
Move in direction a
to turn on the
starter (choke).
Move in direction b
to turn off the
starter (choke).
1. Steering lock
EAU02934
Steering lock
To lock the steering
Turn the handlebars all the way to the
right and open the steering lock cover.
Insert the key and turn it 1/8 turn coun-
terclockwise. Then, push the key in
while turning the handlebars slightly to
the left and turn the key 1/8 turn clock-
wise.
Check that the steering is locked, re-
move the key and close the lock cover.
To unlock the steering
Insert the key, push it in and turn it 1/8
turn counterclockwise so that it moves
out. Then, release and remove the key.

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6-10
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
NOTE:
ÒGL-4Ó is a quality and additive rating.
Hypoid gear oils rated ÒGL-5Ó or ÒGL-6Ó
may also be used.
5. Install and tighten the filler bolt to
the specified torque.
6. After replacing the final gear oil, be
sure to check for oil leakage. Final gear case capacity:
0.19 L
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
If desired, an SAE 80W90 hypoid
gear oil may be used for all
conditions.
Tightening torque:
Oil filler bolt:
23 Nm (2.3 mákg)
1. Fuel tank
2. Bolt (´ 3)
EAU02998
Air filter
The air filter should be cleaned at the
specified intervals. It should be cleaned
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seats. (See page 3-7
for seat removal and installation
procedures.)
2. Remove the fuel tank bolts.
1. Screw
3. Lift the front of the fuel tank up-
ward and position it away from the
air filter. (Do not remove the fuel
tank.)
EW000071
lSupport the fuel tank carefully
during this procedure.
lDo not tilt the fuel tank too
much or pull it too hard be-
cause the fuel hose connec-
tions may become loose
causing fuel leakage.
4. Remove the air filter case cover
screw.

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8-2
SPECIFICATIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-8.frame
Final gear oil
Type SAE 80 API ÒGL-4Ó hypoid gear
oil
Quantity 0.19 L
Air filterDry type element
Fuel
Ty p eRegular unleaded gasoline
Fuel tank capacity 13.5 L
Reserve amount 2.5 L
Carburetor
Type ´ quantity BDS34 ´ 2
Manufacturer MIKUNI
Spark plug
Type/Manufacturer Except for CH:
BPR6ES / NGK or
W20EPR-U / DENSO
For CH:
BPR7ES / NGK or
W22EPR-U / DENSO
Gap 0.7 ~ 0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.944
Secondary reduction system Shaft drive
Secondary reduction ratio 3.071
Transmission type Constant mesh 5-speed
Operation Left foot operation
Gear ratio
1st 2.714
2nd 1.900
3rd 1.458
4th 1.167
5th 0.967
Chassis
Frame type Pressed backbone
Caster angle 31.5û
Tr a i l 1 2 5 m m
Tires
Front
Type With tube
Size 3.00-19 49S
Manufacturer/
model Bridgestone / L303A
Dunlop / F14G
Rear
Type With tube
Size 140/90-15M/C 70S
Manufacturer/
model Bridgestone / G508
Dunlop / K425

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INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/XV535IX.-
A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-22
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-21
Brake light switch adjustment ...............6-19
C
Cable inspection and lubrication ..........6-21
Carburetor adjustment ..........................6-12
Care ........................................................7-1
Checking the front brake pads and
rear brake shoes ................................6-19
Clutch lever ............................................3-3
Clutch lever free play adjustment .........6-17
Controls/Instruments ..............................2-3
D
Dimmer switch ........................................3-2
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-3
F
Final gear oil ...........................................6-9
Front brake lever ....................................3-4
Front brake lever free play
adjustment ........................................ 6-17
Front fork inspection ............................ 6-23
Fuel ........................................................ 3-5
Fuel reserve switch ................................ 3-3
Fuel tank cap ......................................... 3-5
Fuse replacement ................................ 6-27
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-2
Dimmer switch ................................. 3-2
Engine stop switch ........................... 3-3
Fuel reserve switch .......................... 3-3
Horn switch ...................................... 3-2
Lights switch .................................... 3-3
Pass switch ...................................... 3-2
Start switch ...................................... 3-3
Turn signal switch ............................ 3-2
Headlight bulb replacement ................. 6-27
Helmet holder ........................................ 3-8
High beam indicator light ....................... 3-1
Horn switch ............................................ 3-2
I
Identification number records ................ 9-1
Idle speed adjustment ......................... 6-13
Indicator lights ....................................... 3-1
High beam indicator light ................. 3-1
Neutral indicator light ....................... 3-1
Turn indicator light ............................ 3-1
Inspecting the brake fluid level ............ 6-20
K
Key identification number ...................... 9-1
L
Left view ................................................. 2-1
Lights switch .......................................... 3-3
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-1
P
Parking ................................................... 5-6
Pass switch ............................................ 3-2
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................... 3-4
Rear brake pedal height and free play
adjustment ......................................... 6-18
Rear shock absorber adjustment ........... 3-9
Rear suspension lubrication ................ 6-23
Recommended shift points
(for Switzerland only) .......................... 5-4
Right view .............................................. 2-2