R
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6TOC.frame
Tool kit ................................................................ 6-1
Periodic maintenance and lubrication................. 6-2
Spark plugs ........................................................ 6-5
Engine oil............................................................ 6-7
Final gear oil ....................................................... 6-9
Air filter ............................................................. 6-10
Carburetor adjustment ...................................... 6-12
Idle speed adjustment ...................................... 6-13
Throttle cable free play inspection .................... 6-13
Valve clearance adjustment ............................. 6-14
Tires ................................................................. 6-14
Wheels ............................................................. 6-16
Clutch lever free play adjustment ..................... 6-17
Front brake lever free play adjustment ............. 6-17
Rear brake pedal height and free play
adjustment ...................................................... 6-18
Brake light switch adjustment ........................... 6-19
Checking the front brake pads and
rear brake shoes ............................................ 6-19Inspecting the brake fluid level.......................... 6-20
Brake fluid replacement .................................... 6-21
Cable inspection and lubrication ....................... 6-21
Throttle cable and grip lubrication ..................... 6-22
Brake and shift pedal lubrication ....................... 6-22
Brake and clutch lever lubrication ..................... 6-22
Sidestand lubrication......................................... 6-23
Rear suspension lubrication.............................. 6-23
Front fork inspection ......................................... 6-23
Steering inspection ........................................... 6-24
Wheel bearings ................................................. 6-24
Battery............................................................... 6-25
Fuse replacement ............................................. 6-27
Headlight bulb replacement .............................. 6-27
Turn signal and taillight bulb replacement ........ 6-29
Troubleshooting ................................................ 6-29
Troubleshooting chart ....................................... 6-30
L
INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/XV535IX.-
A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-22
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-21
Brake light switch adjustment ...............6-19
C
Cable inspection and lubrication ..........6-21
Carburetor adjustment ..........................6-12
Care ........................................................7-1
Checking the front brake pads and
rear brake shoes ................................6-19
Clutch lever ............................................3-3
Clutch lever free play adjustment .........6-17
Controls/Instruments ..............................2-3
D
Dimmer switch ........................................3-2
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-3
F
Final gear oil ...........................................6-9
Front brake lever ....................................3-4
Front brake lever free play
adjustment ........................................ 6-17
Front fork inspection ............................ 6-23
Fuel ........................................................ 3-5
Fuel reserve switch ................................ 3-3
Fuel tank cap ......................................... 3-5
Fuse replacement ................................ 6-27
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-2
Dimmer switch ................................. 3-2
Engine stop switch ........................... 3-3
Fuel reserve switch .......................... 3-3
Horn switch ...................................... 3-2
Lights switch .................................... 3-3
Pass switch ...................................... 3-2
Start switch ...................................... 3-3
Turn signal switch ............................ 3-2
Headlight bulb replacement ................. 6-27
Helmet holder ........................................ 3-8
High beam indicator light ....................... 3-1
Horn switch ............................................ 3-2
I
Identification number records ................ 9-1
Idle speed adjustment ......................... 6-13
Indicator lights ....................................... 3-1
High beam indicator light ................. 3-1
Neutral indicator light ....................... 3-1
Turn indicator light ............................ 3-1
Inspecting the brake fluid level ............ 6-20
K
Key identification number ...................... 9-1
L
Left view ................................................. 2-1
Lights switch .......................................... 3-3
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-1
P
Parking ................................................... 5-6
Pass switch ............................................ 3-2
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................... 3-4
Rear brake pedal height and free play
adjustment ......................................... 6-18
Rear shock absorber adjustment ........... 3-9
Rear suspension lubrication ................ 6-23
Recommended shift points
(for Switzerland only) .......................... 5-4
Right view .............................................. 2-2