2000 YAMAHA XV1600A brake pads

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Spark plug inspection ........................................... 6-6
Engine oil .............................................................. 6-7
Transfer case oil .................................................. 6-10
Air filter ............................................................... 6-11
Carburetor adjustment ........................................ 6-13
Idle speed adjustment ........................................ 6-13
Throttle cable free play inspection ...................... 6-14
Valve clearance adjustment ................................ 6-14
Tires .................................................................... 6-15
Wheels ................................................................ 6-17
Clutch lever free play adjustment........................ 6-17
Front brake lever free play adjustment ................ 6-18
Rear brake pedal height adjustment ................... 6-19
Brake light switch adjustment ............................. 6-19
Checking the front and rear brake pads.............. 6-20Inspecting the brake fluid level ........................... 6-21
Brake fluid replacement ..................................... 6-22
Drive belt slack check ........................................ 6-22
Drive belt slack adjustment ................................ 6-23
Brake and shift pedal lubrication ........................ 6-24
Brake and clutch lever lubrication ...................... 6-25
Sidestand lubrication.......................................... 6-25
Front fork inspection ........................................... 6-26
Steering inspection ............................................ 6-26
Wheel bearings .................................................. 6-27
Battery................................................................ 6-27
Fuse replacement .............................................. 6-28
Headlight bulb replacement ............................... 6-29
Turn signal and tail/brake light bulb
replacement ..................................................... 6-31
Troubleshooting .................................................. 6-31
Troubleshooting chart ......................................... 6-32
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.Every 24,000 km or 24 months
(whichever comes first)
5 Air filter• Clean or replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.ÖÖ
10*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6
EAU00721
Checking the front and rear
brake pads
EAU01119
Front brake
Wear indicator grooves are provided
on each brake pad. These indicators
allow checking of brake pad wear with-
out disassembling the brake. Inspect
the grooves. If they have almost disap-
peared, ask a Yamaha dealer to re-
place the pads.
EAU01198
Rear brake
A wear indicator groove is provided on
each brake pad. This indicator allows
checking of brake pad wear without
disassembling the brake. Inspect the
groove. If the groove has almost disap-
peared, ask a Yamaha dealer to re-
place the pads.
1. Wear indicator groove (´ 2)Front
1. Wear indicator grooveRear
E_5ja_Periodic.fm Page 20 Saturday, October 16, 1999 10:12 AM

10-INDEXAAdjusting rear shock absorber
preload ................................................ 3-14
Air filter .................................................. 6-11
Antitheft alarm (optional) ..........................3-4BBattery ................................................... 6-27
Brake and clutch lever lubrication........... 6-25
Brake and shift pedal lubrication ............ 6-24
Brake fluid replacement ......................... 6-22
Brake light switch adjustment ................. 6-19CCarburetor adjustment ........................... 6-13
Care.........................................................7-1
Checking the front and rear brake
pads .................................................... 6-20
Clutch lever ..............................................3-7
Clutch lever free play adjustment ........... 6-17
Controls/Instruments ................................2-3DDiagnosis device......................................3-4
Digital clock..............................................3-5
Dimmer switch .........................................3-6
Drive belt slack adjustment .................... 6-23
Drive belt slack check ............................ 6-22EEngine break-in........................................5-5
Engine oil .................................................6-7
Engine stop switch ...................................3-6
Engine trouble indicator light ....................3-2
FFront brake lever ..................................... 3-8
Front brake lever free play
adjustment .......................................... 6-18
Front fork inspection .............................. 6-26
Fuel ......................................................... 3-9
Fuel cock ............................................... 3-11
Fuel gauge .............................................. 3-4
Fuel level indicator light ........................... 3-2
Fuel tank breather hose ......................... 3-10
Fuel tank cap ........................................... 3-9
Fuse replacement.................................. 6-28GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-6
Dimmer switch ................................... 3-6
Engine stop switch ............................. 3-6
Horn switch ........................................ 3-6
Lights switch ...................................... 3-6
Pass switch ........................................ 3-6
Start switch ........................................ 3-7
Turn signal switch .............................. 3-6
Headlight bulb replacement ................... 6-29
Helmet holder ........................................ 3-13
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-6IIdentification number records................... 9-1
Idle speed adjustment ........................... 6-13
Indicator lights ..........................................3-2
Engine trouble indicator light ...............3-2
Fuel level indicator light ......................3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-21KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-6MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2PParking.....................................................5-6
Pass switch ..............................................3-6
Periodic maintenance and lubrication .......6-3
Pre-operation check list ............................4-1RRear brake pedal .....................................3-8
Rear brake pedal height adjustment.......6-19
Recommended shift points
(for Switzerland only) .............................5-5
Rider seat ..............................................3-13
Right view ................................................2-2
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