2000 YAMAHA XT600E Owners Manual

6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU02984
Brake and shift pedal
lubricationLubricate the pivoting parts.
Recommended lubricant:
Engine oil
EAU02986
Sidestand lubricationLubricate the sidestand pivoting point
and metal-to-metal contact surfaces.
Check that the sidestand moves up
and down smoothly.
EW000113
wIf the sidestand does not move
smoothly, consult a Yamaha deal-
er.
Recommended lubricant:
Engine oil
EAU02985
Brake and clutch lever
lubricationLubricate the pivoting parts.
Recommended lubricant:
Engine oil
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 26

6-26
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU00790
Rear suspension lubricationLubricate the pivoting parts.
Recommended lubricant:
Molybdenum disulfide grease
1
1
1.Grease nipple (´2)
Operation check
1.Place the motorcycle on a level
place.
2.Hold the motorcycle in an upright
position and apply the front
brake.
3.Push down hard on the handle-
bars several times and check if
the fork rebounds smoothly.
EC000098
cCIf any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU02939
Front fork inspectionVisual check
EW000115
wSecurely support the motorcycle
so there is no danger of it falling
over.Check for scratches or damage on
the inner tube and excessive oil leak-
age from the front fork.
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 27

EW000115
wSecurely support the motorcycle
so there is no danger of it falling
over.
6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU01144
Wheel bearingsIf there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
inspect the wheel bearings.
EAU00794
Steering inspectionPeriodically inspect the condition of
the steering. Worn out or loose steer-
ing bearings may be dangerous.
Place a stand under the engine to
raise the front wheel off the ground.
Hold the lower end of the front forks
and try to move them forward and
backward. If any free play can be felt,
ask a Yamaha dealer to inspect and
adjust the steering. Inspection is eas-
ier if the front wheel is removed.
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 28

6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU00800
BatteryThis motorcycle is equipped with a
sealed-type battery. Therefore it is
not necessary to check the elec-
trolyte or fill the battery with distilled
water.
8 8
If the battery seems to have dis-
charged, consult a Yamaha deal-
er.
8 8
If the motorcycle is equipped
with optional electrical acces-
sories, the battery tends to dis-
charge more quickly, so be sure
to recharge it periodically.
EC000101
cCNever try to remove the sealing
caps of the battery cells. The bat-
tery will be damaged.
Battery storage
When the motorcycle is not used for
a month or longer, remove the bat-
tery, fully charge it and store it in a
cool, dry place.
EC000102
cC8
8
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
8 8
Use a battery charger
designed for a sealed-type
(MF) battery. Using a conven-
tional battery charger will
cause battery damage. If you
do not have a sealed-type bat-
tery charger, contact your
Yamaha dealer.
8 8
Always make sure the connec-
tions are correct when rein-
stalling the battery.
EW000116
wBattery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric
acid. Avoid contact with skin, eyes
or clothing.
ANTIDOTE:
8 8
EXTERNAL: Flush with water.
8 8
INTERNAL: Drink large quanti-
ties of water or milk. Follow
with milk of magnesia, beaten
egg, or vegetable oil. Call a
physician immediately.
8 8
EYES: Flush with water for 15
minutes and get prompt med-
ical attention.
Batteries produce explosive
gases. Keep sparks, flame, ciga-
rettes etc., away. Ventilate when
charging or using in an enclosed
space. Always shield your eyes
when working near batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 29

EC000103
cCDo not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause exten-
sive electrical system damage and
possibly a fire.
EAU01146
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace it as follows:
1.Remove cowling A. (See page
6-7 for cowling removal and
installation procedures.)
2.Remove the headlight unit.
6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9Specified fuse:
20 A
1
1.Bolt (´3)
1
2
EAU01307
Fuse replacementThe fuse is located behind panel A.
(See page 6-7 for panel removal and
installation procedures.)
If the fuse is blown, turn off the main
switch and the switch of the circuit in
question. Install a new fuse of proper
amperage. Turn on the switches and
see if the electrical device operates.
If the fuse immediately blows again,
consult a Yamaha dealer.1.Main fuse
2.Spare fuse
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 30

6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
2
1
3.Remove the connectors and the
bulb holder cover.1.Connector (´3)
2.Bulb holder cover
5.Put a new bulb into position and
secure it in place with the bulb
holder.
EC000105
cCAvoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the
glass, life of the bulb, and lumi-
nous flux will be adversely affect-
ed. If oil gets on a bulb, thoroughly
clean it with a cloth moistened
with alcohol or lacquer thinner.
4.Turn the bulb holder counter-
clockwise to remove it and
remove the defective bulb.
EW000119
wKeep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down.
1
1.Bulb holder
1
1.DonÕt touch
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 31

6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU01095
Turn signal light bulb
replacement1.Remove the screw and the lens.2.Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3.Install a new bulb by pushing it
inward and turning it clockwise.
4.Install the lens and tighten the
screw.
1
2
1.Screw
2.Lens
1
1.Bulb
6.Install the bulb holder cover, con-
nectors and headlight unit.
7.Install the cowling.
8.If the headlight beam adjustment
is necessary, ask a Yamaha
dealer to make that adjustment.
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 32

6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU01579
Supporting the motorcycleSince the Yamaha XT500E/XT600E
has no centerstand, follow these pre-
cautions when removing the front and
rear wheel or performing other main-
tenance requiring the motorcycle to
stand upright. Check that the motor-
cycle is in a stable and level position
before starting any maintenance. A
strong wooden box can be placed
under the engine for added stability.
Front wheel service
To stabilize the rear of the motorcy-
cle, either use a motorcycle stand or
place a motorcycle jack under the
frame in front of the rear wheel to
prevent it from moving from side to
side. Then use a motorcycle stand to
elevate the front wheel off of the
ground.
EAU01623
Taillight bulb replacement1.Remove the screws and the
lens.
21
1.Screw (´2)
2.Lens
2.Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3.Install a new bulb by pushing it
inward and turning it clockwise.
4.Install the lens and tighten the
screws.
EC000108
cCDo not over-tighten the screws as
the lens may break.
1
1.Bulb
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 33