Page 47 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
11*Wheel bearings• Check bearing for looseness or damage.
• Replace if necessary. ÖÖ
12*Swingarm• Check swingarm pivoting point for play.
• Correct if necessary.
• Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ
13 Drive chain• Check chain slack.
• Adjust if necessary. Make sure that the rear wheel is properly
aligned.
• Clean and lubricate. Every 1,000 km and after washing the
motorcycle or riding in the rain
14*Steering bearings• Check bearing play and steering for roughness.
• Correct accordingly.
• Lubricate with lithium soap base grease every 24,000 km
or 24 months (whichever comes first).ÖÖ
15*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.ÖÖ
16 Sidestand/centerstand• Check operation.
• Lubricate and repair if necessary.ÖÖ
17*Sidestand switch• Check operation.
• Replace if necessary.ÖÖÖ
18*Front fork• Check operation and for oil leakage.
• Correct accordingly.ÖÖ
19*Rear shock absorber
assemblies• Check operation and shock absorbers for oil leakage.
• Replace shock absorber assembly if necessary.ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
Page 63 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
EAU00742
Brake fluid replacementThe brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:l
oil seals (every two years)
l
brake hoses (every four years)
EAU00745
Drive chain slack checkNOTE:@ Spin the wheel several times and find
the tightest position of the chain. Check
and/or adjust the chain slack while it’s
in this tightest position. @Inspect the drive chain when the motor-
cycle is on the centerstand. Check the
slack at the position shown in the illus-
tration. Normal slack is approximately
20 ~ 30 mm. If the slack exceeds
30 mm, adjust.
EAU01251
Drive chain slack adjustment1. Loosen the axle nut.
2. Loosen the locknuts on each side.
To tighten the chain, turn the chain
adjusting bolts in direction
a.
To loosen the chain, turn the ad-
justing bolts in direction
b and
push the wheel forward. Turn each
adjusting bolt exactly the same
amount to maintain correct axle
alignment. There are marks on
each side of the swingarm. Use
these marks to align the rear
wheel.
a. Chain slack
1. Locknut
2. Adjusting bolt
3. Axle nut
4. Alignment marks
Page 72 of 95
PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6
EAU00869
Front wheel removal
EW000122
WARNING
@ l
It is advisable to have a Yamaha
dealer service the wheel.
l
Securely support the motor-
cycle so there is no danger of it
falling over.
@1. Place the motorcycle on the cen-
terstand.
2. Remove the speedometer cable
from the front wheel side.3. Remove the brake hose holders
and the calipers by removing the
bolts.
NOTE:@ Do not depress the brake lever when
the disc and caliper are separated. @4. Loosen the pinch bolt and wheel
axle.
5. Elevate the front wheel by placing
a suitable stand under the engine.
6. Remove the wheel axle. Make
sure the motorcycle is properly
supported.
1. Speedometer cable
1. Bolt (´ 3)
2. Brake hose holder
3. CaliperLeft
Right
1. Pinch bolt
2. Wheel axle
Page 73 of 95
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
6
EAU01758*
Front wheel installation1. Install the speedometer gear unit
housing into the wheel hub. Make
sure the wheel hub and the speed-
ometer gear unit housing are in-
stalled with the projections
meshed into the slots.2. Lift up the wheel between the front
fork legs. Make sure the slot in the
speedometer gear unit housing fits
over the stopper on the front fork
outer tube.
3. Install the wheel axle and let the
motorcycle down.
4. Install the calipers, caliper bolts
and brake hose holders. Make
sure there is enough gap between
the brake pads before installing
the calipers onto the brake discs.5. Tighten the wheel axle, pinch bolt
and caliper bolts to the specified
torques.
6. Install the speedometer cable.
7. Push down hard on the handle-
bars several times to check for
proper fork operation.
Tightening torque:
Wheel axle:
73 Nm (7.3 m·kg)
Pinch bolt:
19 Nm (1.9 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)
Page 74 of 95
PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
6
EAU01318
Rear wheel removal
EW000122
WARNING
@ l
It is advisable to have a Yamaha
dealer service the wheel.
l
Securely support the motor-
cycle so there is no danger of it
falling over.
@1. Loosen the axle nut and caliper
bolts.
2. Remove the brake torque rod nut
and bolt.3. Place the motorcycle on the cen-
terstand.
4. Remove the axle nut, caliper bolts
and caliper.
5. Loosen the locknuts and chain ad-
justing nuts on each side of the
swingarm.
6. Push the wheel forward and re-
move the drive chain.
7. Support the caliper bracket, pull
out the wheel axle and remove the
wheel assembly by pulling it back-
wards.
NOTE:@ l
Do not depress the brake pedal
when the caliper is off the disc as
the brake pads will be forced shut.
l
You do not have to disassemble
the chain in order to remove or in-
stall the rear wheel.
@
1. Locknut
2. Adjusting bolt
3. Axle nut
1. Wheel axle
Page 75 of 95

PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6
EAU01317
Rear wheel installation1. Install the caliper bracket and
wheel assembly, then insert the
axle.
2. Install and adjust the drive chain.
(See page 6-19 for details about
adjusting the drive chain slack.)
3. Install the brake torque rod bolt
and nut.
4. Install the caliper and caliper bolts.
Make sure there is enough gap
between the brake pads before in-
stalling the caliper onto the brake
disc.
5. Take the motorcycle off the cen-
terstand.
6. Tighten the axle nut, caliper bolts
and the brake torque rod nut to the
specified torques.
EAU01008
TroubleshootingAlthough Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills. Tightening torque:
Axle nut:
150 Nm (15.0 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)
Brake torque rod nut:
23 Nm (2.3 m·kg)