2000 SUZUKI SWIFT light

AUTOMATIC TRANSMISSION (4 A/T) 7B-131
52) Install O-rings to each accumulator piston and apply grease
or ATF to them.
Grease 99000-25030
53) Install C1 and B0 accumulator pistons (1 and 6), springs (2,
3 and 7) and spacers (4).
Hold them with snap rings (5).
54) Install C0, B1, C2 accumulator springs (9, 12, 13, 15 and
16), spacer (11) and pistons (8, 10 and 14) as shown in fig-
ure.
55) Install wire-to-solenoid assembly (1).
Tightening torque
Wire - to - solenoid assembly bolt
(a) : 8 N·m (0.8 kg-m, 6.0 lb-ft)
Grease 99000-25030 NOTE:
C1 and B0 accumulator pistons are the same.
NOTE:
 Make sure that snap rings are fitted to the groove of
each cylinder.
 Make sure that O-rings are not twisted or caught when
installing.
NOTE:
Make sure that O-rings are not twisted or caught when
installing.
1. C1 accumulator piston 9. C0 accumulator spring
(with Pink paint)
2. C1 accumulator outer spring
(with Yellow paint)10. B1 accumulator piston
3. C1 accumulator inner spring
(with Yellow paint)11. B1 accumulator spacer
4. Spacer 12. B1 accumulator inner spring
(with Orange paint)
5. Snap ring 13. B1 accumulator outer spring
(with Orange paint)
6. B0 accumulator piston 14. C2 accumulator piston
7. B0 accumulator spring
(with Purple paint)15. C2 accumulator inner spring
(with Light Blue paint)
8. C0 accumulator piston 16. C2 accumulator outer spring
(with Light Blue paint)
NOTE:
Apply grease to O-ring of wire-to-solenoid assembly.

CLUTCH 7C-11
4) Slightly apply grease to input shaft (1), then join transmission
assembly with engine. Refer to Section 7A for remounting
procedure.
“A” : Grease, 99000-25210
CLUTCH RELEASE SYSTEM
REMOVAL
1) Remove release lever by loosening its bolt.
2) Take out release bearing by turning release shaft (1).
3) Unhook return spring by using pliers.
4) Drive out No.2 bush by using special tool and hammer.
Release shaft seal will also be pushed out.
Special tool
(A) : 09922-46010
5) Remove release shaft and return spring.
6) Install tap (M16 X 1.5) (1) to clutch release shaft No.1 bush.
7) Pull out No.1 bush by using tap (1) and special tools.
Special tool
(B) : 09923-46020
(C) : 09930-30104 NOTE:
When inserting transmission input shaft to clutch disc,
turn crankshaft little by little to match splines.

REAR DIFFERENTIAL 7F-15
3) Set special tools and make drive bevel pinion dummy.
Special tool
(A) : 09922-76140
(B) : 09922-76430
4) Apply gear oil to drive bevel pinion bearing, install bearing to
bevel pinion dummy and then install bevel pinion dummy to
differential carrier.
5) Apply gear oil to drive bevel pinion bearing, install bearing to
special tool.
Then install them with another special tool to bevel pinion
dummy.
Special tool
(A) : 09922-76350
(B) : 09922-76150
(C) : 09922-76330
(D) : 09922-76430
(E) : 09922-76140
6) Tighten bevel pinion nut (special tool) (1) so that specified
bearing preload is obtained.
Pinion bearing preload (at 50 r/min)
(a) : 5.0 – 13.0 kg-cm (4.4 – 11.2 lb-in.)
7) Set dial gauge to bevel pinion mounting dummy and make 0
(zero) adjustment on surface plate.
NOTE:
This installation requires no spacer or oil seal.
(E)
(D)
(C)
(A)
(B)
NOTE:
Before taking measurement, check for rotation by hand
more than 15 revolutions.
NOTE:
 When setting dial gauge to mounting dummy, tighten
screw lightly. Be careful not to overtighten it, which
will cause damage to dial gauge.
 With dial gauge set, turn dummy back and forth by
hand a couple of times and attain accurate 0 (zero)
adjustment.
 It is desirable that short pointer indicates beyond 2 mm
when long one is at 0 (zero).

BODY ELECTRICAL SYSTEM 8-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8
8D
8E
9
10
10A
10B
SECTION 8
BODY ELECTRICAL SYSTEM
CONTENTS
DIAGNOSIS ........................................................ 8-3
HEADLIGHT .................................................... 8-3
HEADLIGHTS WITH LEVELING SYSTEM
(IF EQUIPPED) ............................................... 8-3
TURN SIGNAL AND HAZARD WARNING
LIGHT .............................................................. 8-3
CLEARANCE, TAIL AND LICENSE
PLATE LIGHT ................................................. 8-4
BACK-UP LIGHT ............................................. 8-4
BRAKE LIGHT ................................................ 8-4
FRONT FOG LIGHT (IF EQUIPPED) ............. 8-4
REAR FOG LIGHT (IF EQUIPPED) ................ 8-4
SPEEDOMETER AND VSS ............................ 8-5
FUEL METER AND FUEL LEVEL SENSOR
(GAUGE UNIT) ............................................... 8-5
ENGINE COOLANT TEMPERATURE (ECT)
METER AND ECT SENSOR ........................... 8-5
OIL PRESSURE WARNING LIGHT ................ 8-5
BRAKE AND PARKING BRAKE WARNING
LIGHT .............................................................. 8-6
REAR WINDOW DEFOGGER ........................ 8-6
WIPERS AND WASHERS .............................. 8-6
FRONT WIPER AND WASHER .................. 8-6
REAR WIPER AND WASHER (IF
EQUIPPED)................................................. 8-6
POWER WINDOW CONTROL SYSTEM
(IF EQUIPPED) ............................................... 8-7
CIGARETTE LIGHTER ................................... 8-7
POWER DOOR LOCK CONTROL SYSTEM
(IF EQUIPPED) ............................................... 8-7
KEYLESS ENTRY SYSTEM (IF
EQUIPPED) .................................................... 8-7POWER DOOR MIRROR CONTROL
SYSTEM (IF EQUIPPED) ............................... 8-8
INTERIOR LIGHT ........................................... 8-8
HORN ............................................................. 8-8
IGNITION KEY REMAINDER (IF EQUIPPED)
AND LIGHT REMAINDER WARNING
BUZZER.......................................................... 8-8
SEAT BELT WARNING LIGHT (IF
EQUIPPED) .................................................... 8-8
FRONT SEAT HEATER (IF EQUIPPED) ....... 8-9
ON-VEHICLE SERVICE ..................................... 8-9
CAUTIONS IN SERVICING ............................ 8-9
HEADLIGHT ................................................... 8-9
HEADLIGHT SWITCH ................................ 8-9
HEADLIGHT ASSEMBLY ......................... 8-10
HEADLIGHT BULB ................................... 8-10
HEADLIGHT AIMING ADJUSTMENT
WITH SCREEN ......................................... 8-11
HEADLIGHT LEVELING SWITCH (IF
EQUIPPED) .............................................. 8-12
TURN SIGNAL AND HAZARD WARNING
LIGHTS ......................................................... 8-12
TURN SIGNAL LIGHT SWITCH ............... 8-12
REMOVAL AND INSTALLATION ............. 8-12
TURN SIGNAL AND HAZARD RELAY ..... 8-13
HAZARD SWITCH .................................... 8-13
FRONT FOG LIGHTS (IF EQUIPPED)......... 8-13
FRONT FOG LIGHT SWITCH .................. 8-13
REAR FOG LIGHT (IF EQUIPPED) ............. 8-14
REAR FOG LIGHT SWITCH..................... 8-14
IGNITION SWITCH ....................................... 8-14
COMBINATION METER ............................... 8-15 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System :
 Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
 Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

8-2 BODY ELECTRICAL SYSTEM
CIRCUIT.................................................... 8-15
FUEL METER AND FUEL LEVEL
SENSOR (GAUGE UNIT) ............................. 8-16
FUEL LEVEL METER ............................... 8-16
FUEL LEVEL SENSOR (GAUGE UNIT) ... 8-17
SPEED METER AND VSS ........................... 8-17
VSS ........................................................... 8-17
ENGINE COOLANT TEMPERATURE (ECT)
METER AND SENSOR................................. 8-17
ENGINE COOLANT TEMPERATURE
(ECT) METER ........................................... 8-17
ECT SENSOR ........................................... 8-18
OIL PRESSURE WARNING LIGHT ............. 8-18
OIL PRESSURE SWITCH ........................ 8-18
BRAKE FLUID LEVEL AND PARKING
BRAKE WARNING LIGHT ............................ 8-18
BRAKE FLUID LEVEL SWITCH ............... 8-18
PARKING BRAKE SWITCH...................... 8-19
REAR WINDOW DEFOGGER...................... 8-19
DEFOGGER SWITCH .............................. 8-19
DEFOGGER WIRE ................................... 8-19
WIPERS AND WASHERS ............................ 8-21
COMPONENTS ........................................ 8-21
FRONT WIPER AND WASHER
SWITCH .................................................... 8-21
FRONT WIPER MOTOR........................... 8-23
WASHER TANK AND WASHER
PUMP ........................................................ 8-24
REAR WIPER AND WASHER SWITCH
(IF EQUIPPED) ......................................... 8-25REAR WIPER MOTOR .............................. 8-25
IGNITION KEY REMAINDER (IF EQUIPPED)
AND LIGHT REMAINDER WARNING
BUZZER ........................................................ 8-25
POWER WINDOW CONTROL SYSTEM
(IF EQUIPPED).............................................. 8-26
POWER WINDOW MAIN SWITCH ........... 8-26
POWER WINDOW SUB SWITCH ............. 8-27
DOOR SWITCH ............................................. 8-27
STOP LAMP (BRAKE) SWITCH ................... 8-27
POWER DOOR LOCK SYSTEM (IF
EQUIPPED) ................................................... 8-28
DOOR LOCK CONTROLLER .................... 8-28
DRIVER’S DOOR KNOB SWITCH ............ 8-28
DOOR LOCK ACTUATOR......................... 8-29
KEYLESS ENTRY SYSTEM (IF
EQUIPPED) ................................................... 8-29
DOOR LOCK CONTROLLER .................... 8-29
DOOR LOCK ACTUATOR......................... 8-29
RECEIVER................................................. 8-30
TRANSMITTER ......................................... 8-30
POWER DOOR MIRROR CONTROL
SYSTEM (IF EQUIPPED) .............................. 8-31
MIRROR SWITCH ..................................... 8-31
DOOR MIRROR ACTUATOR .................... 8-32
FRONT SEAT HEATER (IF EQUIPPED) ...... 8-32
SEAT HEATER SWITCH (DRIVER AND
PASSENGER SIDE) .................................. 8-32
SEAT HEATER WIRE................................ 8-33

BODY ELECTRICAL SYSTEM 8-3
DIAGNOSIS
HEADLIGHT
HEADLIGHTS WITH LEVELING SYSTEM (IF EQUIPPED)
TURN SIGNAL AND HAZARD WARNING LIGHT
NOTE:
Fuse name (“ ”) in the table below is shown on the fuse box cover.
Condition Possible Cause Correction
Headlights do not light
upLighting or dimmer switch faulty Check headlight switch.
Headlight R and L fuses blown Replace fuse to check for short.
Wiring or grounding faulty Repair circuit.
Only one headlight
does not light upBulb blown Replace bulb.
Headlight R or L fuse blown Replace fuse to check for short.
Wiring or grounding faulty Repair circuit.
Only one beam (“Hi”
or “Lo”) does not lightBulb blown Replace bulb.
Lighting or dimmer switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Both headlights do
not move“WIPER/WASHER” fuse blown Replace fuse to check for short.
Leveling switch faulty Check switch.
Supply voltage too low Recharge or replace battery.
One of headlights
(either Right or Left)
does not moveSocket, wiring or grounding faulty Repair.
Actuator faulty Check actuator.
Vehicle body around headlight deformed Repair body.
Headlight assembly itself deformed Replace headlight assembly.
Condition Possible Cause Correction
Flash rate high or one
side only flashesBulb blown on “flash rate high”-side Replace bulb.
Incorrect bulb Replace bulb.
Turn signal/hazard warning relay faulty Check relay.
Open circuit or high resistance existing
between combination switch (turn signal/hazard
warning switch) and light on one sideRepair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
“HORN HAZARD” fuse and/or “TURN/BACK”
fuse(s) blownReplace fuse(s) to check for short.
Open circuit or high resistance existing
between battery and switchRepair circuit.
Turn signal/hazard relay faulty Check relay.
Combination switch or hazard switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Flash rate low
Supply voltage low Check charging system.
Turn signal/hazard relay faulty Check relay.

8-4 BODY ELECTRICAL SYSTEM
CLEARANCE, TAIL AND LICENSE PLATE LIGHT
BACK-UP LIGHT
BRAKE LIGHT
FRONT FOG LIGHT (IF EQUIPPED)
REAR FOG LIGHT (IF EQUIPPED)
Condition Possible Cause Correction
All lights do not light
up“TAlL” fuse blown Replace fuse to check for short.
Combination switch (lighting and dimmer
switch) faultyCheck switch.
Wiring or grounding faulty Repair circuit.
Some lights do not
light upBulb(s) blown Replace bulb(s).
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Back-up lights do not
light upBulb(s) blown Replace bulb(s).
“TURN/BACK” fuse blown Replace fuse to check for short.
Back-up light switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Back-up lights stay on
Back-up light switch faulty Check or replace switch.
Condition Possible Cause Correction
Brake lights do not
light upBulb(s) blown Replace bulb(s).
“STOP” fuse blown Replace fuse to check for short.
Brake light (stop lamp) switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Brake lights stay on
Brake light (stop lamp) switch faulty Check, adjust or replace switch.
Condition Possible Cause Correction
Only one light does
not lightBulb blown Replace bulb.
Wiring or grounding faulty Repair circuit.
Front fog lights do not
light“FOG” fuse blown Replace fuse to check for short.
Front fog light switch faulty Check switch.
Front fog light relay faulty Replace relay.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Rear fog light does
not come on“FOG” fuse blown Replace fuse to check for short.
Rear fog light switch faulty Check fog light switch.
Lighting switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Bulb blown Replace bulb.

BODY ELECTRICAL SYSTEM 8-5
SPEEDOMETER AND VSS
FUEL METER AND FUEL LEVEL SENSOR (GAUGE UNIT)
ENGINE COOLANT TEMPERATURE (ECT) METER AND ECT SENSOR
OIL PRESSURE WARNING LIGHT
Condition Possible Cause Correction
Speedometer shows
no operation or incor-
rect operation“IG/METER” and/or “RADIO/DOME” fuse(s)
blownReplace fuse(s) to check for short.
VSS faulty Check VSS.
Printed plate in combination meter faulty Check printed plate.
Wiring or grounding faulty Repair circuit.
Signal rotor on differential case faulty Check signal rotor.
Speedometer faulty Replace speedometer.
Condition Possible Cause Correction
Fuel meter shows no
operation or incorrect
operation“IG/METER” fuse blown Replace fuse to check for short.
Fuel gauge unit faulty Check fuel gauge unit.
Printed plate in combination meter faulty Check printed plate.
Fuel meter faulty Check fuel meter.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Engine coolant temp.
meter shows no oper-
ation or incorrect
operation“IG/METER” fuse blown Replace fuse to check for short.
ECT meter faulty Check ECT meter.
Printed plate in combination meter faulty Check printed plate.
ECT sensor faulty Check ECT sensor.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Oil pressure warning
light does not light up
when turn the ignition
switch to ON position
at engine offBulb in combination meter blown Replace bulb.
“IG/METER” fuse blown Replace fuse to check for short.
Printed plate in combination meter faulty Check printed plate.
Oil pressure switch faulty Check oil pressure switch.
Wiring or grounding faulty Repair circuit.
Oil pressure warning
light stay onOil pressure switch faulty Check oil pressure switch.