2000 SUZUKI SWIFT Compressor

Vehicle with A/C
Vehicle with A/C and power steering
Vehicle with power steering
1. A/C compressor pulley
2. Power steering pump pulley3. Tension pulley
4. Crankshaft pulley
MAINTENANCE AND LUBRICATION 0B-5
MAINTENANCE SERVICE
ENGINE
ITEM 1-1
Drive Belt Inspection and Replacement
WARNING:
Disconnect negative cable at battery before checking and
replacing belt.
A / C Compressor and/or Power Steering Pump Drive Belt
Inspection (If equipped)
1) Detach air cleaner assembly from vehicle body and shift its posi-
tion.
2) Inspect belt for wear, deterioration and tension.
Replace or adjust, if necessary.
A / C compressor and / or power steering pump drive belt
tension “a”:
7 – 9 mm (0.28 – 0.35 in.) deflection under 10 kg or 22 lb
pressure
A / C Compressor and / or Power Steering Pump Drive Belt
Replacement
1) Disconnect negative cable from battery.
2) Remove engine under cover of right side.
3) Loosen belt tension and replace belt with new one.
4) Adjust belt tension to specification referring to SECTION 1B or
SECTION 3B1.
5) Install engine under cover and connect negative cable to battery.
Water Pump Belt Inspection
1) Inspect belt for cracks, cuts, deformation, wear and cleanliness.
Replace, if necessary.
2) Check pump belt for tension and adjust it as necessary.
Water pump belt tension “a”:
6 – 8 mm (0.24 – 0.32 in.) deflection under 10 kg or 22 lb
pressure

1. Timing belt
2. Tensioner
3. Tensioner plate
4. Tensioner spring
5. Spring damper
6. Camshaft timing pulley
7. Pin
8. Pulley bolt
9. Seal
10. Inside cover seal
11. Inside cover
12. Outside cover seal
13. Outside cover
14. Tensioner stud
15. Tensioner bolt
16. Tensioner spring screw
: Tightening Torque
6A-10 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
TIMING BELT AND BELT TENSIONER
REMOVAL
1) Disconnect negative cable at battery.
2) Hoist vehicle.
3) Remove clip (2) after pushing center pin, and then remove fend-
er apron extension (1) on right side.
NOTE:
Do not push center pin (3) too far in, or it will fall off into
fender.
4) Remove air cleaner assembly as previously outlined.
5) Remove A / C compressor drive belt, if equipped.
6) Loosen water pump pulley bolts (1).
7) Loosen generator pivot bolts (3) and its adjusting bolt (2) and re-
move water pump belt (4) and its pulley (5).

6A-24 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
UNIT REPAIR OVERHAUL
ENGINE ASSEMBLY
REMOVAL
1) Relieve fuel pressure according to procedure described in
“FUEL PRESSURE RELIEF PROCEDURE” of Section 6.
2) Remove engine hood after disconnecting front window washer
hose.
3) Disconnect battery cables at battery and remove battery and
its tray.
4) Drain cooling system.
5) Remove air cleaner assembly.
6) Remove radiator with cooling fan. Refer to Section 6B for re-
moval.
7) Disconnect the following electric wire harness.

High-tension cord from ignition coil

Distributor

EGR valve

ECT sensor

ISC actuator

Ground wire harness from intake manifold

TP sensor

Fuel injector

Oil pressure gauge

A / C compressor pressure switch (if equipped)

Heated oxygen sensor

Generator

Starter

Back-up light switch (For M / T model)

Battery negative cable from transmission

Shift switch of A / T (For A / T model)

Direct clutch and 2nd brake solenoids of A / T (For A / T model)

Vehicle speed sensor on A / T (For A / T model)
And release above wire harness from clamps.
8) Disconnect the following vacuum hose.

Brake booster hose from intake manifold.

Canister purge hose from EVAP canister purge valve.

Pressure sensor hose from intake manifold.
9) Disconnect fuel return hose and fuel feed hose from fuel feed
and return pipes.
10) Disconnect heater inlet and outlet hoses.

1. Rear mounting
2. Left mounting
3. Left mounting bracket
4. Right mounting
5. Right mounting bracket
For M / T model
For A / T model
1. Rear mounting
2. Rear mounting No.2
bracket
3. Rear mounting No.1
bracket
4. Left mounting No.1
bracket
5. Stopper6. Left mounting
7. Left mounting No.2
bracket
8. Right mounting bracket
9. Right mounting
10. Torque rod bracket
11. Stiffener
12. Torque rod
ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE) 6A-25
11) Disconnect the following cables.

Accelerator cable from throttle body.

Clutch cable from transmission. (For M / T model)

Gear select cable and oil pressure control cable from trans-
mission. (For A / T model)

Speedometer cable from transmission.
12) Hoist vehicle.
13) Remove fender apron extensions.
14) Remove exhaust pipe from exhaust manifold (or WU-TWC).
15) Remove gear shift control shaft from transmission and remove
extension rod. (For M / T model)
16) Drain engine oil and transmission oil.
17) Remove drive shaft joints from differential gears of transmis-
sion.
Refer to Section 4 (DRIVE SHAFT) for procedure to disconnect
drive shaft joints.
For engine and transmission removal, it is not necessary to re-
move drive shafts from steering knuckle.
18) Remove A / C compressor (if equipped) from compressor
bracket with hose still attached.
NOTE:
Suspend removed A / C compressor at a place where no
damage will be caused during removal / installation of en-
gine with transmission.
19) Remove engine rear torque rod bracket from transmission.
(For A / T model)
20) Lower vehicle.
21) Install lifting device.
22) Remove rear mounting from body.
23) Remove left side engine mounting and bracket. (For M / T mod-
el)
Remove left mounting from body. (For A / T model)
24) Remove right side engine mounting from its bracket.
25) Before removing engine with transmission, recheck to make
sure all hoses, electric wires and cables are disconnected from
engine and transmission.
26) Remove engine with transmission from body.

1. Rear mounting
2. Rear mounting No.2
bracket
3. Rear mounting No.1
bracket
4. Rear mounting
bracket5. Left mounting
body bracket
6. Left mounting
7. Left mounting bracket
8. Right mounting bracket
9. Right mounting
For M / T model
For A / T model
1. Rear mounting
2. Rear mounting No.2
bracket
3. Rear mounting No.1
bracket
4. Left mounting No.1
bracket
5. Stopper6. Left mounting
7. Left mounting No.2
bracket
8. Right mounting bracket
9. Right mounting
10. Torque rod bracket
11. Stiffener
12. Torque rod
6A-26 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
INSTALLATION
1) Lift engine with transmission into engine compartment, but do
not remove lifting device.
2) Install right side engine mounting to its bracket.
3) Install left side engine mounting and its bracket.
4) Install rear mounting to body.
5) Tighten bolts and nuts of all parts installed in above steps 2),
3) and 4) to specified torque.
Tightening Torque
(a): 55 N
.m (5.5 kg-m, 40.0 lb-ft)
Tightening Torque
(a): 55 N
.m (5.5 kg-m, 40.0 lb-ft)
6) Remove lifting device.
7) Reverse removal procedures for installation of remainder.

Push in each drive shaft joint fully so that snap ring engages
with differential gear or center bearing support.
Use care not to damage oil seal lip when inserting.

Clamp electric wires securely.
8) Adjust clutch pedal free travel referring to Section 7C. (For M / T
model)
Adjust gear select cable and oil pressure control cable referring
to Section 7B. (For A / T model)
9) Adjust gear shift control lever referring to Section 7A. (For M / T
model)
10) Refill transmission with gear oil. (A / T fluid for A / T model) refer-
ring to Section 0B.
11) Refill engine with engine oil referring to Section 0B.
12) Refill cooling system referring to Section 6B.
13) Adjust A / C compressor drive belt referring to Section 0B. (if
equipped)
14) Upon completion of installation, verify that there is no fuel leak-
age, coolant leakage, transmission oil leakage or exhaust gas
leakage at each connection.
15) Adjust accelerator cable play referring to Section 6E.

09915-47310
Oil filter wrench09915-64512
Compression gauge
09910-38211
Piston pin remover and installer
1. Base
2. Base cap
3. Driver handle
4. Piston pin guide for installation
5. Piston pin guide for removal
6. Spring
7. Spring guide09915-67311
Vacuum gauge1. 09915-77311
Oil pressure gauge
2. 09915-78211
Oil pressure gauge
attachment
1. 09916-14510
Valve lifter
2. 09916-14910
Valve lifter attachment09916-34550
Reamer (5.5 mm)09916-34542
Reamer handle09916-38210
Reamer (11 mm)
09916-44910
Valve guide remover09916-58210
Valve guide installer handle09916-77310
Piston ring compressor09916-84511
Forceps
6A-30 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
SPECIAL TOOLS

1. Timing belt
2. Tensioner
3. Tensioner plate
4. Tensioner spring
5. Camshaft timing pulley
6. Tensioner bolt
7. Pulley bolt
8. Seal
9. Inside cover seal
10. Inside cover
11. Outside cover seal
12. Outside cover
13. Tensioner stud
14. Damper
1. Water pump pulley
: Tightening Torque
ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-19
TIMING BELT AND BELT TENSIONER
REMOVAL
1) Disconnect negative cable at battery.
2) Remove right side of engine under cover.
3) Remove power steering pump belt or A / C compressor belt, if
equipped.
4) Disconnect IAT sensor at coupler.
5) Remove air cleaner case with air cleaner outlet hose.
6) Remove power steering hose stay (1) (if equipped).
7) Remove water pump pulley and drive belt.

6A1-24 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)
12) Install water pump pulley (1) and drive belt.
Tightening Torque
(a): 11 N
.m (1.1 kg-m, 8.0 lb-ft)
13) Adjust drive belt tension referring to Section 6B.
14) Adjust power steering pump belt tension or A/C compressor
belt tension, if equipped.
Refer to Section 0B.
15) Install P / S hose stay (if equipped).
16) Install air cleaner case with air cleaner outlet hose.
17) Install right side of engine under cover.
18) Install clutch housing (torque converter housing for A / T) lower
plate.
19) Connect negative cable at battery.