IGNITION SYSTEM 6F-3
DIAGNOSIS
ConditionPossible CauseCorrection
Engine cranks, but will
not start or hard to startBlown fuse for ignition coil
Loose connection or disconnection of lead wire or
high-tension cord(s)
Faulty high-tension cord(s)
Faulty spark plug(s)
Cracked rotor or cap
Maladjusted signal rotor air gap
Faulty ignition coil
Faulty noise suppressor
Faulty CMP sensor
Faulty igniter
Faulty ECM (or PCM)
Maladjusted ignition timingReplace
Connect securely
Replace
Adjust, clean or replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Adjust
Poor fuel economy or
engine performanceIncorrect ignition timing
Faulty spark plug(s) or high-tension cord(s)
Faulty ECM (or PCM)Adjust
Adjust, clean or replace
Replace
DIAGNOSTIC FLOW TABLE
STEPACTIONYESNO
1Was “Engine Diagnostic Flow Table” in SECTION 6
performed?Go to Step 2.Go to “Engine
Diagnostic Flow
Table” in SECTION 6.
2Ignition Spark Test
1) Check all spark plug for condition and type,
referring to “Spark Plugs” in this section.
2) If OK, perform ignition spark test, referring to
“Ignition Spark Check” in this section.
Is spark emitted from all spark plugs?Go to Step 11 on the
next page.Go to Step 3.
3Diagnostic Trouble Code (DTC) Check
1) Check DTC stored in ECM (or PCM), referring to
“Diagnostic Trouble Code (DTC) Check” in
SECTION 6.
Is DTC stored?Go to applicable flow
table corresponding to
that code No. in
SECTION 6.Go to Step 4.
4Electrical Connection and Noise Suppressor Check
1) Check ignition coil for electrical connection and
noise suppressor for conductivity.
Are they good condition?Go to Step 5.Repair or replace.
5High-tension Cord Check
1) Check high-tension cord for resistance, referring
to “High-tension Cords” in this section.
Is check result satisfactory?Go to Step 6.Replace high-tension
cord(s).
1. Injector coupler
2. Throttle body
3. Air cleaner case
4. Cylinder head cover
1. High-tension code 2. Cap
1. High-tension
cord
2. Ohmmeter
IGNITION SYSTEM 6F-5
ON-VEHICLE SERVICE
IGNITION SPARK TEST
1) Disconnect injector coupler at throttle body side.
WARNING:
Without disconnection of injector coupler, combustible gas
may come out from spark plug holes during this test and
may get ignited in engine room.
2) Remove spark plugs and connect them to high-tension cords,
and then ground spark plugs.
3) Crank engine and check if each spark plug sparks.
4) If no spark is emitted, inspect high-tension cords, spark plugs,
ignition coil, distributor, etc.
HIGH-TENSION CORDS
1) Remove high-tension cord at ignition coil while gripping its cap.
2) Remove distributor cap installed with high-tension cords.
3) Remove high-tension cord clamp from cylinder head cover.
4) Pull out high-tension cords from spark plugs while gripping each
cap.
CAUTION:
Removal of high-tension cords together with clamps
will be recommended so as not to damage their inside
wire (resistive conductor).
For the same reason, pull out each connection by grip-
ping cap portion.
5) Measure resistance of high-tension cord by using ohmmeter.
High-tension cord resistance: 10 – 22 kΩ/ m (3.0 – 6.7 kΩ/ft)
1. Crankshaft pulley
2. Water pump pulley
A: To be advanced
B: To be retarded
1. Distributor flange bolt
2. Distributor
IGNITION SYSTEM 6F-9
IGNITION TIMING
NOTE:
Before starting engine, place transmission gear shift lever in
“Neutral” (shift selector lever to “P” range for A/T model), and
set parking brake.
INSPECTION AND ADJUSTMENT
1) Connect SUZUKI scan tool (1) to DLC (2) with ignition switch
OFF.
2) Start engine and warm it up to normal operating temperature.
3) Make sure that all of electrical loads except ignition are
switched off.
4) Check to be sure that idle speed is within specification.
(Refer to SECTION 6E1)
5) Set timing light to No.1 high-tension cord.
6) Fix ignition timing to initial one as follows:
Select “MISC” made on SUZUKI scan tool and fix ignition tim-
ing to initial one.
7) Using timing light, check that timing is within specification.
Initial ignition timing (Ignition timing fixed):
5 ±3 BTDC (at idle speed)
Ignition order: 1-3-2
Special Tool
(A): 09900-27301 or 09930-76420
8) If ignition timing is out of specification, loosen flange bolts, ad-
just timing by turning distributor assembly while engine is run-
ning, and then tighten bolts.
Tightening Torque
(a): 15 N
.m (1.5 kg-m, 11.0 lb-ft)
9) After tightening distributor flange bolts, recheck that ignition
timing is within specification.
10) After checking and/or adjusting Initial Ignition Timing, release
ignition timing fixation by SUZUKI scan tool.
11) With engine idling (ignition timing not fixed, idle switch ON and
car stopped), check that ignition timing is about 10 BTDC.
(Constant variation within a few degrees from 10 indicates no
abnormality but proves operation of electronic timing control
system.) Also, check that increasing engine speed advances
ignition timing.
If above check results are not satisfactory, check CTP switch,
test switch terminal circuit and ECM.
1. ECM (PCM)
2. Ignition coil assembly
for No.1 and No.4 spark plugs
3. Ignition coil assembly
for No.2 and No.3 spark plugs4. CMP sensor
5. CKP sensor
6. MAP sensor
7. ECT sensor
8. IAT sensor9. TP sensor
10. VSS (A / T)
11. Transmission range switch (A / T)
12. High-tension cords
13. VSS (speedometer) (M / T)
14. Data link connector
6F1-2 IGNITION SYSTEM (SFI FOR G13)
GENERAL DESCRIPTION
The ignition system is an electronic (distributorless) ignition system. It consists of the parts as described below and
has an electronic ignition control system.
ECM (PCM)
It detects the engine and vehicle conditions through the signals from the sensors, determines the most suitable
ignition timing and time for electricity to flow to the primary coil and sends a signal to the ignitor (power unit) in
the ignition coil assembly.
Ignition coil assembly (including an ignitor)
The ignition coil assembly has a built-in ignitor which turns ON and OFF the current flow to the primary coil accord-
ing to the signal from ECM (PCM). When the current flow to the primary coil is turned OFF, a high voltage is in-
duced in the secondary coil.
High tension cords and spark plugs.
CMP sensor (Camshaft position sensor) and CKP sensor (Crankshaft position sensor)
Using signals from these sensors, ECM (PCM) identifies the specific cylinder whose piston is in the compression
stroke and detects the crank angle.
TP sensor, ECT sensor, MAP sensor and other sensors / switches
Refer to section 6E2 for details.
Although this ignition system does not have a distributor, it has two ignition coil assemblies (one is for No.1 and
No.4 spark plugs and the other is for No.2 and No.3 spark plugs). When an ignition signal is sent from ECM (PCM)
to the ignitor in the ignition coil assembly for No.1 and No.4 spark plugs, a high voltage is induced in the secondary
coil and that passes through the high-tension cords and causes No.1 and No.4 spark plugs to spark simultaneously.
Likewise, when an ignition signal is sent to the ignitor in the other ignition coil assembly, No.2 and No.3 spark plugs
spark simultaneously.
SYSTEM COMPONENTS
1. Ignition switch
2. Main relay
3. Ignition coil assembly
for No.1 and No.4
spark plugs
4. Ignition coil assembly
for No.2 and No.3
spark plugs5. CMP sensor
6. CKP sensor
7. No.1 spark plug
8. No.2 spark plug
9. No.3 spark plug
10. No.4 spark plug11. Sensed information
MAP sensor
ECT sensor
IAT sensor
TP sensor
VSSPark / Neutral position signal
(A / T)
Electric load signal
Engine start signal
IGNITION SYSTEM (SFI FOR G13) 6F1-3
SYSTEM WIRING DIAGRAM
DIAGNOSIS
ConditionPossible CauseCorrection
Engine cranks, but will
not start or hard to
startNo spark
Blown fuse for ignition coil
Loose connection or disconnection of lead
wire or high-tension cord(s)
Faulty high-tension cord(s)
Faulty spark plug(s)
Faulty ignition coil
Faulty CKP sensor or crankshaft timing belt
pulley
Faulty ECM (PCM)
Replace.
Connect securely.
Replace.
Adjust, clean or replace.
Replace ignition coil assembly.
Clean, tighten or replace.
Replace.
Poor fuel economy or
engine performanceIncorrect ignition timing
Faulty spark plug(s) or high-tension cord(s)
Faulty ignition coil assembly
Faulty CKP sensor or crankshaft timing belt
pulley
Faulty ECM (PCM)Check related sensors and
crankshaft timing belt pulley.
Adjust, clean or replace.
Replace.
Clean, tighten or replace.
Replace.
6F1-4 IGNITION SYSTEM (SFI FOR G13)
IGNITION SYSTEM DIAGNOSTIC FLOW TABLE
STEPACTIONYESNO
1
Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE” in
section 6.
2
Ignition Spark Test
1) Check all spark plugs for condition and type
referring to “Spark Plugs” section.
2) If OK, perform ignition spark test, referring to
“Ignition Spark Test” section.
Is spark emitted from all spark plugs?Go to Step 11.Go to Step 3.
3
Diagnostic Trouble Code (DTC) Check
Is DTC stored in ECM (PCM)?Go to applicable DTC
Diag. Flow Table in
section 6.Go to Step 4.
4
Electrical Connection Check
1) Check ignition coil assemblies and high-tension
cords for electrical connection.
Are they connected securely?Go to Step 5.Connect securely.
5
High-Tension Cords Check
1) Check high-tension cord for resistance referring
to “High-Tension Cords” section.
Is check result satisfactory?Go to Step 6.Replace high-tension
cord(s).
6
Ignition Coil Assembly Power Supply and Ground
Circuit Check
1) Check ignition coil assembly power supply and
ground circuits for open and short.
Are circuits in good condition?Go to Step 7.Repair or replace.
7
Ignition Coil Assembly Check
1) Check ignition coil for resistance referring to
“Ignition Coil Assembly” section.
Is check result satisfactory?Go to Step 8.Replace ignition coil
assembly.
8
Crankshaft Position (CKP) Sensor Check
1) Check crankshaft position sensor referring to
Step 3 and 4 of DTC P0335 Diag. Flow Table in
section 6.
Is check result satisfactory?Go to Step 9.Tighten CKP sensor
bolt, replace CKP
sensor or crankshaft
timing belt pulley.
9
Ignition Trigger Signal Circuit Check
1) Check ignition trigger signal wire for open, short
and poor connection.
Is circuit in good condition?Go to Step 10.Repair or replace.
10
A Known-good Ignition Coil Assembly Substitution
1) Substitute a known-good ignition coil assembly
and then repeat Step 2.
Is check result of Step 2 satisfactory?Go to Step 11.Substitute a known-
good ECM (PCM) and
then repeat Step 2.
11
Ignition Timing Check
1) Check initial ignition timing and ignition timing
advance referring to “Ignition Timing” section.
Is check result satisfactory?System is in good
condition.Check CKP sensor,
crankshaft timing belt
pulley (signal rotor)
and input signals
related to this system.
IGNITION SYSTEM (SFI FOR G13) 6F1-5
ON-VEHICLE SERVICE
IGNITION SPARK TEST
1) Disconnect all injector couplers (1) from injectors (2).
WARNING:
Without disconnection of injector couplers, combustible
gas may come out from spark plug holes during this test
and may get ignited in engine room.
2) Remove spark plug and check it for condition and type referring
to “Spark Plugs” in this section.
3) If OK, connect ignition coil coupler to ignition coil assembly and
connect spark plug to ignition coil assembly or high-tension
cord. Ground spark plug.
4) Crank engine and check if each spark plug sparks.
5) If no spark is emitted, inspect the related parts as described un-
der “Diagnosis” earlier in this section.
HIGH-TENSION CORDS
1) Disconnect high-tension cords (1) from ignition coil assemblies
(2) while gripping each cap.
2) Pull out high-tension cords from spark plugs while gripping each
cap.
CAUTION:
Pull out each connection by gripping cap portion so as
not to damage their inside wire (resistive conductor).
3) Measure resistance of high-tension cord (1) by using ohmmeter.
High-tension cord resistance: 4 – 10 kΩ/ m (1.2 – 3.0 kΩ/ ft)
4) If resistance exceeds specification, replace high-tension
cord(s).
IGNITION SYSTEM (SFI FOR G13) 6F1-7
5) Measure secondary coil for resistance.
Secondary coil resistance : 7.6 – 10.2 kΩ at 20C, 68F
If resistance is out of specification, replace ignition coil assem-
bly.
6) Install ignition coil assembly.
7) Tighten ignition coil bolts, and then connect ignition coil coupler.
8) Install high-tension cord to ignition coil assembly while gripping
its cap.
CRANKSHAFT POSITION SENSOR
(CKP SENSOR)
Refer to section 6E2 for removal, inspection and installation.
IGNITION TIMING
NOTE:
Ignition timing is not adjustable. If ignition timing is out of
specification, check system related parts.
Before starting engine, place transmission gear shift lever in
“Neutral” (shift selector lever to “P” range for A / T model),
and set parking brake.
INSPECTION
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
Special Tool
(A): 09931-76011 (SUZUKI scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC cable)
2) Start engine and warm it up to normal operating temperature.
3) Make sure that all of electrical loads except ignition are switched
off.
4) Check to be sure that idle speed is within specification.
(Refer to SECTION 6E2)