7B-12 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
PRECAUTION IN DIAGNOSING TROUBLE
Don’t disconnect couplers from PCM, battery cable from battery, PMC ground wire harness from engine or main
fuse before checking the diagnosis information (DTC, freeze frame data, etc.) stored in PCM memory.
Such disconnection will clear memorized information in PCM.
Using SUZUKI scan tool (Tech-1) the diagnostic information stored in PCM memory can be checked and cleared
as well. Before its use, be sure to read Operator’s (instruction) Manual supplied with it carefully to have good
understanding of its functions and usage.
Priorities for diagnosing troubles
If two or more diagnostic trouble codes (DTCs) are stored, proceed to flow table (chart) of DTC which was de-
tected earliest in order and follow instruction in that table (chart).
If no instructions are given, troubleshoot diagnostic trouble codes according to the following priorities.
1. Diagnostic trouble codes (DTCs) other than DTC P0171 / P0172 (Fuel system too lean / too rich), DTC
P0300 / P0301 / P0302 / P0303 / P0304 (Misfire detected) and DTC P0400 (EGR flow malfunction)
2. DTC P0171 / P0172 (Fuel system too lean / too rich) and DTC P0400 (EGR flow malfunction)
3. DTC P0300 / P0301 / P0302 / P0303 / P0304 (Misfire detected)
Be sure to read “PRECAUTION FOR ELECTRICAL CIRCUIT SERVICE” in Section 0A before inspection and
observe what is written there.
PCM replacement
When substituting a known-good PCM, check for following conditions.
Neglecting this check may result in damage to good PCM.
–All relays and actuators have resistance of specified value.
–MAF sensor, TP sensor and fuel tank pressure sensor (if equipped) are in good condition. Also, the power cir-
cuit of these sensors is not shorted to the ground.
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-13
AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW TABLE
Refer to the following pages for the details of each step.
STEP
ACTIONYESNO
1Customer Complaint Analysis
1) Perform customer complaint analysis referring to the next
page.
Was customer complaint analysis performed according to
instruction on the next page?Go to Step 2.Perform
customer
complaint
analysis.
2Diagnostic Trouble Code (DTC) and Freeze Frame Data
Check, Record and Clearance
1) Check for DTC (including pending DTC) referring to the
next page.
Is there any DTC(s)?1) Print DTC and
freeze frame
data or write
them down
and clear
them by
referring to
“DTC CLEAR-
ANCE” in this
section.
2) Go to Step 3.Go to Step 4.
3Visual Inspection
1) Perform visual inspection referring to the next page.
Is there any faulty condition?1) Repair or
replace
malfunction
t
Go to Step 5.
4Visual Inspection
1) Perform visual inspection referring to the next page.
Is there any faulty condition?part.
2) Go to Step
11 .Go to Step 8.
5Trouble Symptom Confirmation
1) Confirm trouble symptom referring to the next page.
Is trouble symptom identified?Go to Step 6.Go to Step 7.
6Rechecking and Record of DTC / Freeze Frame Data
1) Recheck for DTC and freeze frame data referring
to “DTC CHECK” in this section.
Is there any DTC(s)?Go to Step 9.Go to Step 8.
7Rechecking and Record of DTC / Freeze Frame Data
1) Recheck for DTC and freeze frame data referring to “DTC
CHECK” in this section.
Is there any DTC(s)?Go to Step 9.Go to Step 10.
8Automatic Transmission Basic Inspection and
Symptoms-to-Inspection Table
1) Check and repair according to “A / T BASIC CHECK” and
“SYMPTOM-TO-INSPECTION TABLE” in this section.
Are check and repair complete?Go to Step 11.1) Check and
repair
malfunction
part(s).
2) Go to Step 11.
9Trouble shooting for DTC
1) Check and repair according to applicable DTC flow Table.
Are check and repair complete?
10Check for Intermittent Problems
1) Check for intermittent problems referring to the next page.
Is there any faulty condition?1) Repair or
replace
malfunction
part(s).
2) Go to Step 11.Go to Step 11.
11Final Confirmation Test
1) Clear DTC if any.
2) Perform final confirmation test referring to the next page.
Is there any problem symptom, DTC or abnormal condition?Go to Step 6.End.
7B-14 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
1. CUSTOMER COMPLAINT ANALYSIS
Record details of the problem (failure, complaint) and how it occurred as described by the customer.
For this purpose, use of such an inspection form (shown in next page) will facilitate collecting information to
the point required for proper analysis and diagnosis.
2. DIAGNOSTIC TROUBLE CODE (DTC) / FREEZE FRAME DATA CHECK, RECORD AND
CLEARANCE
First, referring to “DTC CHECK” in this section, check DTC (including pending DTC). If DTC exists, print or
write down DTC and freeze frame data and then clear them by referring to “DTC CLEARANCE” in this section.
DTC indicates malfunction in the system but it is not possible to know from it whether the malfunction is occur-
ring now or it occurred in the past and normal condition has been restored. In order to know that, check symp-
tom in question according to Step 5 and then recheck DTC according to Step 6.
Diagnosing a trouble based on the DTC in this step only or failure to clear the DTC in this step may result in
an faulty diagnosis, trouble diagnosis of a normal circuit or difficulty in troubleshooting which is otherwise un-
necessary.
3. and 4. VISUAL INSPECTION
As a preliminary step, be sure to perform visual check of the items that support proper function of the engine
and automatic transmission referring to “VISUAL INSPECTION” in this section.
5. TROUBLE SYMPTOM CONFIRMATION
Check trouble symptoms based on information obtained in Step 1 “Customer complaint analysis” and Step
2 “DTC / freeze frame data check”.
Also, reconfirm DTC according to “DTC CONFIRMATION PROCEDURE” described in each “DTC Flow Table”
in this section.
6. and 7. RECHECKING AND RECORD OF DTC / FREEZE FRAME DATA
Refer to “DTC CHECK” in this section for checking procedure.
8. AUTOMATIC TRANSMISSION BASIC CHECK AND SYMPTOM-TO-INSPECTION TABLE
Perform basic check of A / T according to “AUTOMATIC TRANSMISSION BASIC CHECK FLOW TABLE” first.
When the end of the flow table has been reached, check the parts of the system suspected as a possible cause
referring to “SYMPTOM -TO- INSPECTION TABLE” and based on symptoms appearing on the vehicle (symp-
toms obtained through steps of customer complaint analysis, trouble symptom confirmation and / or A / T basic
check) and repair or replace faulty parts, if any.
9. DIAGNOSTIC TROUBLE CODE FLOW TABLE
Based on the DTC indicated in Step 6 and 7, and referring to “DTC Flow Table” in this section, locate the cause
of the trouble, namely in a sensor, switch, wire harness, connector, actuator, PCM or other part and repair or
replace faulty parts.
10. CHECK FOR INTERMITTENT PROBLEM
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.) referring to “IN-
TERMITTENT AND POOR CONNECTION” in Section 0A and related circuit of DTC recorded in step 2.
11. FINAL CONFIRMATION TEST
Confirm that the problem symptom has gone and the vehicle is free from any abnormal conditions.
If what has been repaired is related to the DTC, clear the DTC once, perform DTC confirmation procedure and
check to ensure that no DTC is indicated.
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-15
CUSTOMER PROBLEM INSPECTION FORM (EXAMPLE)
User name:Model:VIN:
Date of issue:Date Reg.Date of problem:Mileage:
PROBLEM SYMPTOMS
Vehicle does not move (R, D, 2, L range)
No upshift automatically ( 1st to 2nd 2nd to 3rd 2 range D range)
No downshift automatically ( 3rd to 2nd 2nd to 1st 2 range D range)
No gear change manually ( 1st 2nd 2nd 3rd)
Automatic shift point too high or too low
Excessive gear change shock (1st / 2nd / 3rd / Reverse)
No kickdown
Transmission slipping in (1st / 2nd / 3rd / Reverse)
Others
VEHICLE / ENVIRONMENTAL CONDITION WHEN PROBLEM OCCURS
Environmental Condition
Weather
Temperature Fair Cloudy Rain Snow Always Other
(F/C) Hot Warm Cool Cold always
Frequency
y
Always Sometimes ( times / day, month) Only once Under certain
condition
Road Urban Suburb Highway Mountainous Uphill Downhill
Tarmacadam Grave Other
Vehicle Condition
Engine &
transmission
Cold / Warming up phase / Warmed up
Engine speed ( r / min)transmission
condition
Engine s eed ( r / min)
Throttle opening ( Idle / About % / full)
Vehicle
condition
At stop / During driving ( Constant speed Accelerating Decelerating)
Right hand cornerLeft hand cornerVehicle speed ( km / h Mile / h)condition Right hand corner Left hand corner Vehicle s eed ( km / h Mile / h)
Other
Malfunction Blink Always ON Sometimes ON Always OFF
indicator lamp Good condition
DiagnosticFirst check: No code Malfunction code ( )
trouble codeSecond check: No code Malfunction code ( )
NOTE:
The above form is a standard sample. It should be modified according to conditions characteristic of each
market.
1. Malfunction indicator
lamp (MIL)
1. Data link connector (DLC)
1. Data link connector (DLC)
7B-16 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
MALFUNCTION INDICATOR LAMP (MIL) CHECK
Refer to the same item in Section 6 or 6-1 for checking procedure.
DIAGNOSTIC TROUBLE CODE(S) CHECK
1) Turn ignition switch OFF.
2) After setting cartridge to SUZUKI scan tool, connect it to data link
connector (DLC) located on underside of instrument panel at
driver’s seat side.
Special Tool
(A): 09931-76011 (SUZUKI scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC cable)
3) Turn ignition switch ON.
4) Read DTC according to instructions displayed on SUZUKI scan
tool and print it or write it down. Refer to SUZUKI scan tool opera-
tor’s manual for further details.
5) After completing the check, turn ignition switch OFF and discon-
nect SUZUKI scan tool from data link connector (DLC).
DIAGNOSTIC TROUBLE CODE(S) CLEARANCE
1) Turn ignition switch OFF.
2) After setting cartridge to SUZUKI scan tool, connect it to data link
connector (DLC) located on underside of instrument panel at
driver’s seat side.
Special Tool
(A): 09931-76011 (SUZUKI scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC cable)
3) Turn ignition switch ON.
4) Erase DTC according to instructions displayed on SUZUKI scan
tool. Refer to SUZUKI scan tool operator’s manual for further de-
tails.
5) After completing the check, turn ignition switch OFF and discon-
nect SUZUKI scan tool from data link connector (DLC).
7B-18 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
VISUAL INSPECTION
Visually check following parts and systems.
INSPECTION ITEM
REFERRING SECTION
A / T fluid– – – – – level, leakage, color
A / T fluid hoses – – – – – disconnection, looseness, deterioration
Throttle cable – – – – – play, installation
A / T oil pressure control cable and select cable – – – – – installation
Engine oil – – – – – level, leakage
Engine coolant – – – – – level, leakage
Battery – – – – – fluid level, corrosion of terminal
Connectors of electric wire harness – – – – – disconnection, friction
Fuses – – – – – burning
Parts – – – – – installation, bolt – – – – – looseness
Parts – – – – – deformation
Other parts that can be checked visually
Also check following items at engine start, if possible.
Malfunction indicator lamp
Charge warning lamp
Engine oil pressure warning lamp
Engine coolant temp. meter
Other parts that can be checked visuallySection 0B
Section 7B
Section 6E1 or 6E2
Section 7B
Section 0B
Section 0B
Section 6 or 6-1
Section 8
Section 6 or 6-1
Section 6H
Section 8 (Section 6A or 6A1 for
pressure check)
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-19
Fig. 1 for Step 5. Fig. 2 for Step 5. Fig. 3 for Step 5.
When not using SUZUKI
scan tool:
lever position
Terminal
Selector
AUTOMATIC TRANSMISSION BASIC CHECK
This check is very important for troubleshooting when PCM (ECM) has detected no DTC and no abnormality has
been found in visual inspection. Follow the flow table carefully.
STEPACTIONYESNO
1Was “AUTOMATIC TRANSMISSION DIAG. FLOW TABLE”
performed?Go to Step 2.Go to
“AUTOMATIC
TRANSMISSION
DIAG. FLOW
TABLE”.
2Check A / T Fluid.
Warm transmission to normal operating temperature and check
fluid level and contamination referring to “FLUID LEVEL
CHECK” of “ON-VEHICLE SERVICE” in this section.
Is it in good condition?Go to Step 3.Add or change
fluid.
3Check Fluid Pressure Control Cable.
1) Warm up engine to normal operating temperature.
2) Check fluid pressure control cable for play referring to
“FLUID PRESSURE CONTROL CABLE” of “ON-VEHICLE
SERVICE” in this section.
Is it in good condition?Go to Step 4.Adjust.
4Check Select Cable for Adjustment referring to “SELECT
CABLE” of “ON-VEHICLE SERVICE” in this section.
Is it adjusted correctly?Go to Step 5.Adjust.
5Check Transmission Range Sensor (Switch) Circuit for
Operation.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and check transmission range
signal (P, R, N, D, 2 or L) on display when shifting manual
selector to each range. See Fig. 1.
Is applicable range indicated?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminals C03-3 C03-4 C03-5 C03-14
Go to Step 6.Go to Step 3 of
DTC P0705
Flow Table.
2) Check voltage at terminals C03-3, C03-4, C03-5, C03-14,
C03-15 and C03-16 for G10 engine model (C02-11, C02-12,
C02-14, C02-15, C02-21 and C02-23 for G13 engine
model) respectively with selector lever shifted to each
range. See Fig. 2.
Taking terminal C03-3 for G10 engine model (C02-11 for
G13 engine model) as an example, is battery voltage
indicated only when selector lever is shifted to “2” range and
0 V for other ranges as shown in Fig. 3?
Check voltage at other terminals likewise, referring to Fig. 3.
Are check results satisfactory?
6Check Engine Idle speed referring to Section 6E1 or 6E2.
Is it in good condition?Go to
“SYMPTOM-TO-
INSPECTION
TABLE” below.Go to Section
6E1 or 6E2.
C03-5
(C02-21)C03-16
(C02-15)C03-4
(C02-12)C03-15
(C02-14)C03-3
(C02-11)C03-14
(C02-23)
PB + V0 V0 V0 V0 V0 V
R0 VB + V0 V0 V0 V0 V
N0 V0 VB + V0 V0 V0 V
D0 V0 V0 VB + V0 V0 V
20 V0 V0 V0 VB + V0 V
L0 V0 V0 V0 V0 VB + V
7B-20 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
SYMPTOM-TO-INSPECTION TABLE
SYMPTOM
APPLICABLE DIAGNOSTIC FLOW TABLE. OR
CHECK
(DESCRIBED IN THIS SECTION)
No starting or slipping in any drive rangeA / T DIAGNOSTIC FLOW TABLE A-1
Gear change failureA / T DIAGNOSTIC FLOW TABLE A-2
Excessive shock at range selection or gear changeA / T DIAGNOSTIC FLOW TABLE A-3
Engine brake fails to operateENGINE BRAKE TEST
Gear shift failure in “D” or “2” rangeA / T DIAGNOSTIC FLOW TABLE B-1
Gear is shifted to 2nd in “L” rangeA / T DIAGNOSTIC FLOW TABLE B 2Vehicle does not move backward in “R” rangeA/T DIAGNOSTIC FLOW TABLE B-2