2000 SUZUKI SWIFT light

6-40 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
“IG COIL METER”Main relay
Ignition switch
In fuseMalfunction indicator lamp in combination meter
TABLE A-1 MALFUNCTION INDICATOR LAMP CIRCUIT CHECK – LAMP DOES
NOT COME “ON” AT IGNITION SWITCH ON (BUT ENGINE AT STOP)
CIRCUIT DESCRIPTION
When the ignition switch is turned ON, ECM (PCM) causes the main relay to turn ON (close the contact point).
Then, ECM (PCM) being supplied with the main power, turns ON the malfunction indicator lamp (MIL). When the
engine starts to run and no malfunction is detected in the system, MIL goes OFF but if a malfunction was or is de-
tected, MIL remains ON even when the engine is running.
INSPECTION
STEPACTIONYESNO
1MIL Power Supply Check
1) Turn ignition switch ON.
Do other indicator / warning lights in
combination meter comes ON?Go to Step 2.“IG COIL METER” fuse blown,
main fuse blown, ignition
switch malfunction, “B/W”
circuit between “IG COIL
METER” fuse and
combination meter or poor
coupler connection at
combination meter.
2ECM (PCM) Power and Ground Circuit
Check
Does engine start?Go to Step 3.Go to TABLE A-3 ECM (PCM)
POWER AND GROUND
CIRCUIT CHECK.
If engine is not cranked, go to
DIAGNOSIS in SECTION 8A.
3MIL Circuit Check
1) Turn ignition switch OFF and disconnect
connectors from ECM (PCM).
2) Check for proper connection to ECM
(PCM) at terminal C02-17.
3) If OK, then using service wire, ground
terminal C02-17 in connector
disconnected.
Does MIL turn on at ignition switch ON?Substitute a known-
good ECM (PCM) and
recheck.Bulb burned out or “V/Y” wire
circuit open.

Main fuse Ignition switch
Main fuseMalfunction indicator lamp in combination meter
Relay box“IG COIL METER”
6-42 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE A-3 ECM (PCM) POWER AND GROUND CIRCUIT CHECK – MIL
DOESN’T LIGHT AT IGNITION SWITCH ON AND ENGINE DOESN’T
START THOUGH IT IS CRANKED UP
CIRCUIT DESCRIPTION
When the ignition switch tuned ON, the main relay turns ON (the contact point closes) and the main power is sup-
plied to ECM (PCM).
INSPECTION
STEPACTIONYESNO
1Main Relay Operating Sound Check
Is operating sound of main relay heard at ignition switch ON?Go to Step 5.Go to Step 2.
2Main Relay Check
1) Turn OFF ignition switch and remove main relay (1).
2) Check for proper connection to main relay (1) at terminal
3 and 4.
3) Check resistance between each two terminals. See Fig. 1
and 2.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 120 Ω
4) Check that there is continuity between terminals 1 and 2
when battery is connected to terminals 3 and 4. See Fig. 3.
Is main relay in good condition?Go to Step 3.Replace main
relay.
3Fuse Check
Is main “FI” fuse in good condition?Go to Step 4.Check for short in
circuits connected
to this fuse.
4ECM (PCM) Power Circuit Check
1) Turn OFF ignition switch, disconnect connectors from ECM
(PCM) and install main relay.
2) Check for proper connection to ECM (PCM) at terminals
C03-20, C02-2, C02-15 and C02-22.
3) If OK, then measure voltage between terminal C03-20 and
ground, C02-22 and ground with ignition switch ON.
Is each voltage 10 – 14 V?Go to Step 5.“B/W”, “W/R” or
“Bl / B” circuit
open.

Ignition coil
Igniter
Ignition switch
Main
fuse
Injector resistor
Fuel injector
Crankshaft
position sensor
Camshaft
position sensor
Ground
at engine “I / G COIL METER”
Main relay
6-68 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0300 RANDOM MISFIRE DETECTED (Misfire detected at 2 or more
cylinders)
DTC P0301 CYLINDER 1 MISFIRE DETECTED
DTC P0302 CYLINDER 2 MISFIRE DETECTED
DTC P0303 CYLINDER 3 MISFIRE DETECTED
CIRCUIT DESCRIPTION
ECM (PCM) monitors crankshaft revolution speed and engine speed via the crankshaft position sensor and cylin-
der No. via the camshaft position sensor. Then it calculates the change in the crankshaft revolution speed and from
how many times such change occurred in every 200 or 1000 engine revolutions, it detects occurrence of misfire.
When ECM (PCM) detects a misfire (misfire rate per 200 revolutions) which can cause overheat and damage to
the three way catalytic converter, it makes the malfunction indicator lamp (MIL) flash as long as misfire occurs at
that rate.
After that, however, when the misfire rate drops, MIL remains ON until it has been judged as normal 3 times under
the same driving conditions.
Also, when ECM (PCM) detects a misfire (misfire rate per 1000 revolutions) which will not cause damage to three
way catalytic converter but can cause exhaust emission to be deteriorated, it makes MIL light according to the 2
driving cycle detection logic.

An Example of Freeze Frame Data
1. Trouble Code P0102 (1st)
2. Engine Speed 782 RPM
3. Eng Cool Tmp. 80C
4. Vehicle Spd. 0 km/h
5. MAP Sensor 39 kPa
6. St. Term FT1– 0.8% Lean
7. Lg. Term FT1– 1.6% Lean
8. Fuel 1 Stat. Closed Loop
9. Fuel 2 Stat. Not used
10. Load value 25.5%
1st, 2nd or 3rd in parentheses here represents which
position in the order the malfunction is detected.
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-7
Warm-up Cycle
A warm-up cycle means sufficient vehicle operation such that the
coolant temperature has risen by at least 22C (40F) from engine
starting and reaches a minimum temperature of 70C (160F).
Driving Cycle
A “Driving Cycle” consists of engine startup and engine shutoff.
2 Driving Cycle Detection Logic
The malfunction detected in the first driving cycle is stored in ECM
(PCM) memory (in the form of pending DTC and freeze frame data)
but the malfunction indicator lamp does not light at this time. It lights
up at the second detection of same malfunction also in the next driv-
ing cycle.
Pending DTC
Pending DTC means a DTC detected and stored temporarily at 1
driving cycle of the DTC which is detected in the 2 driving cycle
detection logic.
Freeze Frame Data
ECM (PCM) stores the engine and driving conditions (in the from
of data as shown at the left) at the moment of the detection of a mal-
function in its memory. This data is called “Freeze frame data”.
Therefore, it is possible to know engine and driving conditions (e.g.,
whether the engine was warm or not, where the vehicle was running
or stopped, where air / fuel mixture was lean or rich) when a mal-
function was detected by checking the freeze frame data. Also,
ECM (PCM) has a function to store each freeze frame data for three
different malfunctions in the order as the malfunction is detected.
Utilizing this function, it is possible to know the order of malfunctions
that have been detected. Its use is helpful when rechecking or diag-
nosing a trouble.
Priority of freeze frame data:
ECM (PCM) has 4 frames where the freeze frame data can be
stored. The first frame stores the freeze frame data of the malfunc-
tion which was detected first. However, the freeze frame data
stored in this frame is updated according to the priority described
below. (If malfunction as described in the upper square “1” below
is detected while the freeze frame data in the lower square “2” has
been stored, the freeze frame data “2” will be updated by the freeze
frame data “1”.)
PRIORITY
FREEZE FRAME DATA IN FRAME 1
1
Freeze frame data at initial detection of malfunction
among misfire detected (P0300-P0304), fuel
system too lean (P0171) and fuel system too rich
(P0172)
2Freeze frame data when a malfunction other than
those in “1” above is detected

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-13
MALFUNCTION INDICATOR LAMP (MIL)
CHECK
1) Turn ON ignition switch (but the engine at stop) and check that
MIL lights.
If MIL does not light up (or MIL dims), go to “Diagnostic Flow
Table A-1” for troubleshooting.
2) Start engine and check that MIL turns OFF.
If MIL remains ON and no DTC is stored in ECM (PCM), go to
“Diagnostic Flow Table A-2” for troubleshooting.
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
1) Prepare SUZUKI scan tool (Tech-1).
2) With ignition switch OFF, connect it to data link connector (DLC)
(1) located on underside of instrument panel at driver’s seat side.
Special Tool:
(A): SUZUKI scan tool
(B): Mass storage cartridge
(C): 16 / 14 pin DLC cable
3) Turn ignition switch ON and confirm that MIL lights.
4) Read DTC, pending DTC and freeze frame data according to
instructions displayed on scan tool and print it or write it down.
Refer to scan tool operator’s manual for further details.
If communication between scan tool and ECM (PCM) is not pos-
sible, check if scan tool is communicable by connecting it to
ECM (PCM) in another vehicle. If communication is possible in
this case, scan tool is in good condition. Then check data link
connector and serial data line (circuit) in the vehicle with which
communication was not possible.
5) After completing the check, turn ignition switch off and discon-
nect scan tool from data link connector.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-15
DIAGNOSTIC TROUBLE CODE (DTC) TABLE
NOTE:
1 driving cycle: MIL lights up when DTC is detected in the first driving cycle.
2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after DTC is
detected and stored temporarily in the first driving cycle.
DTC
NO.
DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0105Manifold absolute pressure
circuit malfunction
Low pressure-high vacuum-low voltage (or MAP
sensor circuit shorted to ground)
High pressure-low vacuum-high voltage (or MAP
sensor circuit open)
1 driving
cycle
P0110Intake air temp. circuit
malfunctionIntake air temp. circuit low input
Intake air temp. circuit high input1 driving
cycle
P0115Engine coolant temp. circuit
malfunctionEngine coolant temp. circuit low input
Engine coolant temp. circuit high input1 driving
cycle
P0120Throttle position circuit
malfunctionThrottle position circuit low input
Throttle position circuit high input1 driving
cycle
P0121Throttle position circuit
performance problemPoor performance of TP sensor2 driving
cycles
P0130HO2S circuit malfunction
(Sensor-1)
Min. output voltage of HO2S-higher than
specification
Max. output voltage of HO2S-lower than
specification
2 driving
cycles
P0133HO2S circuit slow response
(Sensor-1)Response time of HO2S-1 output voltage between
rich and lean is longer than specification.2 driving
cycles
P0134HO2S circuit no activity detected
(Sensor-1)Output voltage of HO2S-1 fails to go specification.
(or HO2S-1 circuit open or short)2 driving
cycles
P0135HO2S heater circuit malfunction
(Sensor-1)Terminal voltage is lower than specification at heater
OFF or it is higher at heater ON.2 driving
cycles
P0136HO2S circuit malfunction
(Sensor-2)Max. voltage of HO2S-2 is lower than specification
or its min. voltage is higher than specification2 driving
cycles
P0141HO2S heater circuit malfunction
(Sensor-2)Terminal voltage is lower than specification at heater
OFF or it is higher at heater ON. (or heater circuit or
short)2 driving
cycles
P0171Fuel system too lean
Short term fuel trim or total fuel trim (short and long
terms added) is larger than specification for specified
time or longer. (fuel trim toward rich side is large.)2 driving
cycles
P0172Fuel system too rich
Short term fuel trim or total fuel trim (short and long
term added) is smaller than specification for
specified time or longer. (fuel trim toward lean side is
large.)
2 driving
cycles
P0300
P0301
P0302
P0303Random misfire detected
Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detectedMisfire of such level as to cause damage to three
way catalyst
MIL
flashing
during
misfire
detection
P0304
y
Cylinder 4 misfire detectedMisfire of such level as to deteriorate emission but
not to cause damage to three way catalyst2 driving
cycles

6-1-20 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ENGINE BASIC INSPECTION
This check is very important for troubleshooting when ECM (PCM) has detected no DTC and no abnormality has
been found in visual inspection.
Follow the flow table carefully.
STEP
ACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check battery voltage.
Is it 11 V or more?Go to Step 3.Charge or replace
battery.
3Is engine cranked?Go to Step 4.Go to “DIAGNOSIS”
in Section 6G.
4Does engine start?Go to Step 5.Go to Step 7.
5Check idle speed as follows:
1) Warm up engine to normal operating temp.
2) Shift transmission to neutral position for M / T
(“P” position for A / T).
3) All of electrical loads are switched off.
4) Check engine idle speed with scan tool.
See Fig. 1.
Is it 700 – 800 r / min?Go to Step 6.“ENGINE DIAGNO-
SIS TABLE” in this
section.
6Check ignition timing as follows:
1) Using SUZUKI scan tool, select “MISC” mode on
SUZUKI scan tool and fix ignition timing to initial
one. See Fig. 2.
2) Remove air cleaner bolt and shift air cleaner
position to observe ignition timing.
3) Using timing light (1), check initial ignition timing.
See Fig. 3.
Is it 5 ± 3 BTDC at specified idle speed?“ENGINE DIAGNO-
SIS TABLE” in this
section.Check ignition control
related parts referring
to Section 6F1.
7Check fuel supply as follows:
1) Check to make sure that enough fuel is filled in fuel
tank.
2) Turn ON ignition switch for 2 seconds and then
OFF. See Fig. 4.
Is fuel return pressure (returning sounds) felt from fuel
feed hose (1) when ignition switch is turned ON?Go to Step 9.Go to Step 8.
8Check fuel pump for operating.
1) Was fuel pump operating sound heard from fuel
filler for about 2 seconds after ignition switch ON
and stop?Go to “DIAG. FLOW
TABLE B-3”.Go to “DIAG. FLOW
TABLE B-2”.
9Check ignition spark as follows:
1) Disconnect injector couplers.
2) Remove spark plugs and connect them to high
tension cords.
3) Ground spark plugs.
4) Crank engine and check if each spark plug sparks.
Is it in good condition?Go to Step 10.Go to “DIAGNOSIS”
in Section 6F1.
10Check fuel injector for operation as follows:
1) Install spark plugs and connect injector
connectors.
2) Using sound scope (1), check operating sound of
each injector (2) when cranking engine. See Fig. 5.
Was injector operating sound heard from all
injectors?“ENGINE DIAGNO-
SIS TABLE” in this
section.Go to “DIAG. FLOW
TABLE B-1”.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-29
SCAN TOOL DATA
As the data values given below are standard values estimated on the basis of values obtained from the normally
operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good condition,
there may be cases where the checked value does not fall within each specified data range. Therefore, judgment
as abnormal should not be made by checking with these data alone.
Also, conditions in the below table that can be checked by the scan tool are those detected by ECM (PCM) and
output from ECM (PCM) as commands and there may be cases where the engine or actuator is not operating (in
the condition) as indicated by the scan tool. Be sure to use the timing light to check the ignition timing.
NOTE:

With the generic scan tool, only star () marked data in the table below can be read.

When checking the data with the engine running at idle or racing, be sure to shift M / T gear to the neutral
gear position and A / T gear to the “Park” position and pull the parking brake fully. Also, if nothing or “no
load” is indicated, turn OFF A / C, all electric loads, P / S and all the other necessary switches.
SCAN TOOL DATAVEHICLE CONDITIONNORMAL CONDITION /
REFERENCE VALUES
FUEL SYSTEM B1 (FUEL
SYSTEM STATUS)At specified idle speed after warming upCLOSED
(closed loop)

CALC LOAD
(CALCULATED LOADAt specified idle speed with no load after
warming up3 – 9%(
VALUE)At 2500 r / min with no load after warming up12 – 17%

COOLANT TEMP.
(ENGINE COOLANT
TEMP.)
At specified idle speed after warming up85 – 100C,
185 – 212F
SHORT FT BI (SHORT
TERM FUEL TRIM)At specified idle speed after warming up–20 – +20%
LONG FT BI (LONG
TERM FUEL TRIM)At specified idle speed after warming up–15 – +15%

MAP (INTAKE
MANIFOLD ABSOLUTE
PRESSURE)At specified idle speed with no load after
warming up24 – 37 kPa,
180 – 280 mmHg
ENGINE SPEEDAt idling with no load after warming up
Desired
idle speed
± 50 r / min
VEHICLE SPEEDAt stop0 km / h, 0 MPH

IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1
CYLINDER)
At specified idle speed with no load after
warming up9 – 15 BTDC
INTAKE AIR TEMP.At specified idle speed after warming upAmbient +35C (95F)
temp.–5C (23F)
MAF (MASS AIR FLOW
RATE)
At specified idle speed with no load after
warming up0 – 4 gm / sec
RATE)At 2500 r / min with no load after warming up4 – 9 gm / sec

THROTTLE POS
(ABSOLUTE
Ignition switch
ON / engineThrottle valve fully closed7 – 18%
(ABSOLUTE
THROTTLE POSITION)
ON / engine
stoppedThrottle valve fully open70 – 100%
O2S B1 S1 (HEATED
OXYGEN SENSOR-1)At specified idle speed after warming up0.05 – 0.95 V
O2S B1 S2 (HEATED
OXYGEN SENSOR-2)When engine is running at 2000 r / min. for
3 min or longer after warming up.0 – 0.95 V
O2S FT B1 S1At specified idle speed after warning up–20 – +20%
DIS. WITH MIL ON————