2000 SUZUKI SWIFT RG413 Service Workshop Manual

0B-12 MAINTENANCE AND LUBRICATION
FUEL TANK
INSPECTION
Check fuel tank damage, cracks, fuel leakage, corrosion and tank
bolts looseness.
If a problem is found, repair or replace.
EMISSION CONTROL SYSTEM
PCV VALVE
INSPECTION
Check crankcase ventilation hose and PCV hose for leaks, cracks
or clog, and PCV valve for stick or clog. Refer to “PCV SYSTEM”
of Section 6E1 for PCV valve checking procedure.
FUEL EVAPORATIVE EMISSION CONTROL SYSTEM
INSPECTION
1) Visually inspect hoses for cracks, damage, or excessive
bends. Inspect all clamps for damage and proper position.
2) Check EVAP canister for operation and clog, referring to
“EVAP CONTROL SYSTEM” in Section 6E1.
If a malfunction is found, repair or replace.
BRAKE
BRAKE DISCS AND PADS (FRONT)
INSPECTION
1) Remove wheel and caliper but don’t disconnect brake hose
from caliper.
2) Check front disc brake pads and discs for excessive wear,
damage and deflection. Replace parts as necessary. For
details, refer to “FRONT DISC BRAKE PAD” in Section 5.
Be sure to torque caliper pin bolts to specification.

MAINTENANCE AND LUBRICATION 0B-13
BRAKE DRUMS AND SHOES (REAR)
INSPECTION
1) Remove wheel and brake drum.
2) Check rear brake drums and brake linings for excessive
wear and damage, while wheels and drums are removed. At
the same time, check wheel cylinders for leaks. Replace
these parts as necessary.
For details, refer to “BRAKE DRUM” in Section 5.
BRAKE HOSES AND PIPES
INSPECTION
Perform this inspection where these is enough light and use a
mirror as necessary.
Check brake hoses and pipes for proper hookup, leaks,
cracks, chafing and other damage.
Check that hoses and pipes are clear of sharp edges and
moving parts.
Repair or replace any of these parts as necessary.
BRAKE FLUID
REPLACEMENT
Change brake fluid as follows.
Drain existing fluid from brake system completely, fill system with
specified fluid and carry out air purge operation.
For air purging procedure, refer to “BLEEDING BRAKES” in Sec-
tion 5.
BRAKE LEVER AND CABLE
INSPECTION
1) Inspect brake cable for damage and smooth movement.
Replace cable if it is in deteriorated condition.
CAUTION:
After replacing any brake pipe or hose, be sure to carry
out air purge operation.

0B-14 MAINTENANCE AND LUBRICATION
2) Check tooth tip of each notch for damage or wear. If any
damage or wear is found, replace parking lever.
3) Check parking brake lever for proper operation and stroke,
and adjust it if necessary.
For checking and adjusting procedures, refer to “PARKING
BRAKE INSPECTION AND ADJUSTMENT” in Section 5.
Parking brake lever stroke
“a” :4 - 9 notches (with 20 kg (44 lbs) of pull pressure)
CHASSIS AND BODY
CLUTCH
INSPECTION
Check clutch pedal for height and free travel (1) referring to
“CLUTCH PEDAL HEIGHT CHECK” and “CLUTCH PEDAL
FREE TRAVEL CHECK” in Section 7C. Adjust or correct if neces-
sary.
TIRES / WHEELS
TIRES INSPECTION
1) Check tires for uneven or excessive wear, or damage.
If defective, replace.
Refer to “TIRE DIAGNOSIS” in Section 3 for details.
2) Check inflating pressure of each tire and adjust pressure to
specification as necessary.
3) Rotate tires.
For details, refer to “TIRE ROTATION” in Section 3F.
1. Wear indicator
NOTE:
 Tire inflation pressure should be checked when tires
are cool.
 Specified tire inflation pressure should be found on
tire placard or in owner’s manual which came with the
vehicle.

MAINTENANCE AND LUBRICATION 0B-15
WHEEL DISCS INSPECTION
Inspect each wheel disc for dents, distortion and cracks. A disc in
badly damaged condition must be replaced.
WHEEL BEARING INSPECTION
1) Check front wheel bearing for wear, damage, abnormal
noise or rattles. For details, refer to “WHEEL DISC, NUT
AND BEARING CHECK” in Section 3D.
2) Check rear wheel bearing for wear, damage, abnormal noise
or rattles. For details, refer to “WHEEL DISC, NUT AND
BEARING CHECK” in Section 3E.
SUSPENSION SYSTEM
INSPECTION
Inspect front struts & rear shock absorbers for evidence of oil
leakage, dents or any other damage on sleeves ; and
inspect anchor ends for deterioration.
Replace defective parts, if any.
Check front and rear suspension systems for damaged,
loose or missing parts ; also for parts showing signs of wear
or lack of lubrication.
Repair or replace defective parts, if any.
Check front suspension arm ball joint stud dust seals for
leakage, detachment, tear or any other damage.
Replace defective boot, if any.
STEERING SYSTEM
INSPECTION
1) Check steering wheel for play and rattle, holding vehicle
straight on ground.
Steering wheel play
“a” : 0 – 30 mm (0 – 1.1 in.)
2) Check bolts and nuts for tightness and retighten them as
necessary. Repair or replace defective parts, if any.

0B-16 MAINTENANCE AND LUBRICATION
3) Check steering linkage for looseness and damage. Repair or
replace defective parts, if any.
4) Check boots (1) and (2) of steering linkage and steering gear
case for damage (leak, detachment, tear, etc.). If damage is
found, replace defective boot with new one.
If any dent is found on steering gear case boots, correct it to
original shape by turning steering wheel to the right or left as
far as it stops and holding it for a few seconds.
5) Check universal joints (3) of steering shaft for rattle and
damage. If rattle or damage is found, replace defective part
with a new one.
6) Check that steering wheel can be turned fully to the right and
left. Repair or replace defective parts, if any.
7) If equipped with power steering system, check also, in addi-
tion to above check items, that steering wheel can be turned
fully to the right and left more lightly when engine is running
at idle speed than when it is stopped. Repair, if found faulty.
8) Check wheel alignment referring to Section 3A.
DRIVE SHAFT (AXLE) BOOTS / PROPELLER SHAFTS
(4WD)
DRIVE SHAFT (AXLE) BOOTS INSPECTION
Check drive shaft boots (wheel side and differential side) for
leaks, detachment, tear or other damage.
Replace boot as necessary.
PROPELLER SHAFTS (4WD) INSPECTION
1) Check propeller shaft connecting bolts for looseness. If
looseness is found, tighten to specified torque.
2) Check propeller shaft joints for wear, play and damage.
If any defect is found, replace.
3) Check propeller shaft center support for biting of foreign mat-
ter, crack, abnormal noise and damage. If any defect is
found, replace.

MAINTENANCE AND LUBRICATION 0B-17
MANUAL TRANSMISSION OIL
INSPECTION
1) Inspect transmission case for evidence of oil leakage.
Repair leaky point if any.
2) Make sure that vehicle is placed level for oil level check.
3) Remove oil filler/level plug (1) of transmission.
4) Check oil level.
Oil level can be checked roughly by means of filler/level plug
hole. That is, if oil flows out of level plug hole or if oil level is
found up to hole when level plug is removed, oil is properly
filled.
If oil is found insufficient, pour specified oil up to level hole.
For specified oil, refer to “MANUAL TRANSMISSION OIL
CHANGE” in Section 7A.
5) Apply sealant to filler/level plug and tighten it to specified
torque.
REPLACEMENT
1) Place the vehicle level and drain oil by removing drain plug
(2).
2) Apply sealant to drain plug after cleaning it and tighten drain
plug to specified torque.
3) Pour specified oil up to level hole.
4) Tighten filler plug to specified torque.
For recommended oil, its amount and tightening torque data,
refer to “MANUAL TRANSMISSION OIL CHANGE” in Sec-
tion 7A.
AUTOMATIC TRANSMISSION FLUID
INSPECTION
1) Inspect transmission case for evidence of fluid leakage.
Repair leaky point, if any.
2) Make sure that vehicle is placed level for fluid level check.
3) Pull out dipstick and check fluid level.
For fluid level checking procedure, refer to “A/T FLUID
LEVEL” in Section 7B and be sure to perform it under speci-
fied conditions. If fluid level is low, replenish specified fluid.
1. Dipstick
2. Clamp
3. FULL HOT mark
4. LOW HOT mark

0B-18 MAINTENANCE AND LUBRICATION
REPLACEMENT
1) Inspect transmission case for evidence of fluid leakage.
Repair leaky point, if any.
2) Make sure that vehicle is placed level for fluid level check.
3) Change fluid. For its procedure, refer to “CHANGING A/T
FLUID” in Section 7B.
TRANSFER OIL (4WD) AND REAR DIFFERENTIAL
OIL (4WD)
INSPECTION
1) Check transfer case or differential for evidence of oil leak-
age.
Repair leaky point if any.
2) Make sure that vehicle is placed level for oil level check.
3) Remove level plug of transfer or differential and check oil
level.
Oil level can be checked roughly by means of level plug
hole. That is, if oil flows out of level plug hole or if oil level is
found up to hole when level plug is removed, oil is properly
filled.
If oil is found insufficient, pour specified amount of specified
oil referring to “TRANSFER OIL CHANGE” in Section 7D or
“DIFFERENTIAL OIL CHANGE” in Section 7F.
4) Tighten level plug to specified torque referring to “TRANS-
FER OIL CHANGE” in Section 7D or “CHANGING DIFFER-
ENTIAL OIL” in Section 7F.
REPLACEMENT
Change transfer oil and differential oil with new specified oil refer-
ring to “TRANSFER OIL CHANGE” in Section 7D or “DIFFEREN-
TIAL OIL CHANGE” in Section 7F.
1. Drain plug
[A] : Transfer
[B] : Rear differential
1. Oil level/filler plug
2. Drain plug

MAINTENANCE AND LUBRICATION 0B-19
ALL LATCHES, HINGES AND LOCKS
INSPECTION
DOORS
Check that each door of front, rear and back doors opens and
closes smoothly and locks securely when closed.
If any malfunction is found, lubricate hinge and latch or repair
door lock system.
ENGINE HOOD
Check that secondary latch operates properly (check that sec-
ondary latch keeps hood from opening all the way even when
pulling hood release handle inside vehicle.) Also check that hood
opens and closes smoothly and properly and hood locks securely
when closed.
If any malfunction is found, lubricate hinge and latch, or repair
hood lock system.
FINAL INSPECTION
SEATS
Check that seat slides smoothly and locks securely at any position. Also check that reclining mechanism of front
seat back allows it to be locked at any angle.
SEAT BELT
Inspect belt system including webbing, buckles, latch plates, retractors and anchors for damage or wear.
Check that seat belt is securely locked. If “REPLACE BELT” label on front seat belt is visible, replace belt.
BATTERY ELECTROLYTE LEVEL CHECK
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case. If bat-
tery is equipped with built-in indicator, check battery condition by the indicator.
ACCELERATOR PEDAL OPERATION
Check that pedal operates smoothly without getting caught or interfered by any other part.
WARNING:
When carrying out road tests, select a safe place where no man or no running vehicle is seen so as to
prevent any accident.