
168 Car care and technical informationEngine compartment, 6-cyl. engine
10
7
9
8
1
3
2
5
4
6
IB576
Engine compartment, 6-cyl. engine 1 Engine-oil dipstick
2 Engine-oil filler cap
3 Reservoir, brake/clutch fluid
4 Fuse box
5 Expansion tank, coolant
6 Washer-fluid filler cap
7Battery
8 Dipstick, automatic transmission fluid
9 Ignition discharge module
10 Reservoir, power-steering fluid
ProCarManuals.com

177 Car care and technical information
Battery
The battery is provided with a cover to pro-
tect it from radiated heat. If the battery is
exposed to high temperatures, its life will be
shortened. To remove the cover, pry out the
edge a little, located at the rear of the cover.
The cover fits the standard battery installed
in the car. If a new battery is to be fitted,
make sure that its dimensions are the same
as the standard one.
The fluid level and the charge level should
be checked regularly.
The best way to check the charge is to use
a hydrometer.
Tap water contains salts and minerals that
accelerate the corrosion of the battery elec-
trodes, which can shorten the life of the bat-
tery.
The specific gravity of the electrolyte when
the battery is fully charged is 1.28. A specific
gravity of 1.18 roughly indicates a 50%
charge (see also page 230). If frequent short journeys are made, the bat-
tery may need to be given a booster charge.
This can be done either using a battery
charger or by taking the car for a long run.
A car with a standard equipment specifica-
tion and a fully charged battery can be left
for up to 40 days and still have a sufficient
charge for starting. If extra equipment is fit-
ted, such as a car phone, the charge may
only be sufficient for about 15 days.
WARNING
The battery emits hydrogen which,
when mixed with the oxygen in the air,
forms a highly explosive gas. Avoid
causing sparks and keep open flames
well away from the vicinity of the bat-
tery.
The battery contains corrosive sulfuric
acid. Always wear a face mask or
goggles when working on the battery.
If battery acid gets into the eyes or
splashes the skin or clothing, wash
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
NOTENever use tap water to top up the battery.NOTEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
IB1173
Correct fluid level in battery
ProCarManuals.com

178 Car care and technical informationCharging/replacing the batteryConnect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16. NOTETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(-) battery lead first and reconnect it last.NOTE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (-) terminal.
Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB564
Correct position for battery clamp
IB1125
Battery
ProCarManuals.com

213 Car care and technical information
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-Vee-belt and the like.
You can check some points yourself before-
hand:
Make sure that the engine is in good con-
dition.
Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
Inspect the Poly-Vee-belt and replace it if
it shows any signs of hard wear.
Check the battery charge.
Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
Check the brakes.
Check all bulbs.
Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds.
1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: PP
5 Rear light cluster: PMMA
6 Corner infill panel: PPO/PA
7 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
8 Side-window casing: PP/EPDM
9 Fuel tank: PE
10 Side trim: PVC
11 A-pillar upholstery trim: PC/ABS, textile
12 Rearview mirror: ABS
13 Sill scuff plate: PP/EPDM
14 Wheel-arch liner: PP
15 Wheel cover: PA
16 Direction-indicator lamp lens: PMMA
17 Washer-fluid reservoir: PE
18 Front spoiler: PP/EPDM
19 Front bumper, cellular core: expanded PP;
sheathing: PP/EPDM
20 Fan shroud: PP
21 Radiator grille: ABS
22 Scuttle panel finisher: PC/ASA
ProCarManuals.com

222 Maintenance and owner assistance* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed
according to this program.
(b.) Change automatic transmission fluid at more frequent intervals (20,000; 50,000; 80,000 miles, etc.) if car is driven in dense city traffic where the outside
temperature regularly reach 90°F or higher, or if car is used in a mountainous/high altitude area or for trailer towing.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Engine and engine compartment (cont.)
E Evaporative emission system including filler cap, vapor
lines, EVAP canister and canister purge valve"
R Fuel system: leaks and damage""""""""""
E Fuel filter!
E Engine air cleaner element!
*
!*
!*
R Exhaust system and mountings; leaks and condition""""""""""
Electrical
R Battery: state of charge and electrolyte level; clean termi-
nals if necessary"""""""""""
R Head, fog, brake, tail, turn signal, warning lights instru-
ment panel, backup and marker lamps"""""""""""
Transmission
R Automatic transmission fluid change (b.)!!!
R Automatic gearbox oil level"""""""""""
R Manual gearbox oil level"""
R Outer and inner driver joint boots""""""""""
ProCarManuals.com

230 SpecificationsEngine variants Electrical system2.3t Ecopower Rating, EEC at 5500 rpm ___________ 170 hp (125 kW)
Maximum torque, EEC at 1800 rpm ___ 207.2 ft.lb
(280 Nm)
Compression ratio ________________ 9.35:1 2.3 Turbo Ecopower (“Aero“ model engine),
manual transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 259.0 ft.lb.
(350 Nm)
Compression ratio ________________ 9.3:12.3 Turbo Ecopower, (“Aero“ model engine)
automatic transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 244.2 ft.lb.
(330 Nm)
Compression ratio ________________ 9.3:13.0t Ecopower Rating, EEC at 5000 rpm ___________ 200 hp (147 kW)
Maximum torque, EEC at 2100 rpm ___ 229.4 ft.lb
(310 Nm)
Compression ratio ________________ 9.5:1 Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah or 70 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order:
4-cylinder ________________________ 1-3-4-2
6-cylinder ________________________ 1-2-3-4-5-6
Spark plugs:
2.3t ____________________________ NGK
BCPR 6ES-11
2.3 Turbo ________________________ NGK
PFR 7H-10
6-cylinder ________________________ NGK
BKR 7ES-11
Electrode gap ______________________ 0.0394 +0.00394 in
(1.0+0.1 mm)
ProCarManuals.com

241 Index
IndexAA/C system, fault diagnosis ________ 206
A/C system, maintenance _________ 206
ABS brakes ____________________ 146
ACC ___________________________ 67
ACC functions ___________________ 70
ACC, automatic climate control ______ 67
ACC, calibration _________________ 75
ACC, condensation _______________ 76
ACC, programming _______________ 73
ACC, useful tips _________________ 75
Adjusting the steering wheel _______ 107
Adjustment, seats _______________ 102
Afterheater, V6-engine cars _______ 239
Air conditioning (A/C),
fault diagnosis and maintenance __ 206
Air distribution, ACC ______________ 72
Airbag _________________________ 23
Alarm __________________________ 38
Alarm functions __________________ 41
Alarm signals _________________ 38, 41
Alternator ______________________ 179
Alternator drive belt __________ 179, 231
Alternator rating _________________ 230
Anticorrosion treatment ___________ 211
Antidazzle rear-view mirror ________ 109
Ashtrays ______________________ 112
Audio System ___________________ 77Audio System, quick guide _________ 79
Autochecking of lights on starting ____ 52
Automatic climate control (ACC) _____ 67
Automatic transmission,
technical data _________________ 232
BBattery ________________________ 177
Battery charging/replacing _________ 178
Battery, boost starting ____________ 160
Belt guide ______________________ 12
Boost starting using jump leads ____ 160
Booster cushion __________________ 21
Brake and clutch fluid ____________ 175
Brake-fluid reservoir _____________ 175
Brakes, technical data ____________ 233
Bulbs, changing _________________ 182
Bulbs, table of __________________ 191CCD changer _____________________ 89
CD player ______________________ 87
CHECK messages _______________ 58
CHECKING _____________________ 58
Calibration, ACC _________________ 75
Cancelling the programmed settings __ 73
Car alarm _______________________ 38
Car care _______________________ 165
Car phone, installation _____________ 98
Cargo net, 9-5 Wagon ____________ 123Carpeting, care of _______________ 208
Cassette player __________________ 84
Catalytic converter,
important considerations _________ 133
Central locking ___________________ 32
Change language in SID ___________ 60
Change of address notification _____ 220
Changing a wheel _______________ 203
Changing bulbs _________________ 182
Changing the coolant _____________ 175
Changing the wheels round ________ 199
Changing wiper blades ___________ 180
Chassis number _________________ 235
Chassis number, key to ___________ 236
Child safety _____________________ 18
Child safety locks, rear doors _______ 35
Child seat, integral ________________ 21
Cleaning, engine bay _____________ 210
Clock _______________________ 59, 60
Colour code, body _______________ 235
Colour code, trim ________________ 235
Compact spare wheel ____________ 202
Condensation, ACC _______________ 76
Coolant _______________________ 174
Coolant, changing _______________ 175
Cruise control __________________ 145
Cup holder _____________________ 115
DDICE/TWICE ___________________ 193
Dampers ______________________ 232
ProCarManuals.com

243 Index
Light horn ______________________ 61
Light switches ___________________ 61
Luggage-compartment lighting ______ 64MMain instrument panel _____________ 46
Main/dipped beam ________________ 61
Maintenance schedule ___________ 218
Manual gearbox, technical data ____ 231
Maxi fuses _____________________ 193
Milometer ______________________ 52
Motoring abroad ________________ 213NNight Panel _____________________ 59OOil capacity, engine ______________ 228
Oil change, engine ______________ 172
Oil specification _________________ 228
OnStar ________________________ 100
Outdoor temperature ______________ 54
Owner assistance _______________ 219PPaintwork, touching-in ____________ 210
Parking lights ____________________ 61Plates and labels ________________ 235
Poly-V-belt _____________________ 179
Power steering _________________ 176
Power-steering fluid ______________ 176
Programming I, ACC ______________ 73
Programming II, ACC _____________ 74
Programming the ACC ____________ 73
QQuestions on function of airbag ______ 26
Quick guide, Audio System _________ 79RRadio __________________________ 82
Rear fog light ____________________ 62
Rear seat, 9-5 Sedan, folding ______ 116
Rear seat, 9-5 Wagon, folding ______ 119
Rear-seat head restraints _________ 105
Rear-view mirror, antidazzle _______ 109
Rearview mirrors ________________ 108
Reclamation ___________________ 213
Refuelling _____________________ 134
Relay panel ____________________ 195
Remote control __________________ 32
Remote-control battery, changing ____ 35
Reporting safety defects __________ 220
Reprogramming of systems _______ 237
Reservoir, power-steering fluid _____ 176
Rev counter _____________________ 52
Reversing lights __________________ 63Roof load ______________________ 155
Running-in _____________________ 149
SSID ____________________________ 54
SRS (airbag) ____________________ 23
SRS, supplementary restraint system _ 23
Saab 9-5 Audio System ____________ 77
Saab Information Display (SID) ______ 54
Safety belts _____________________ 12
Safety belts, care of ______________ 207
Safety-belt pretensioners ___________ 12
Safety-belt reminder ______________ 12
Seats _________________________ 102
Securing a load __________________ 36
Selector lever indication,
automatic transmission ___________ 54
Service costs ___________________ 219
Service information ______________ 220
Service intervals ________________ 218
Service record retention __________ 219
Settings, seats __________________ 102
Side airbags _____________________ 28
Signalling, horn _________________ 107
Sliding floor, 9-5 Wagon __________ 124
Snow chains ___________________ 150
Spare wheel ____________________ 202
Spare wheel and tools ____________ 126
Spark plugs ____________________ 230
Speed rating ___________________ 198
Speedometer _________________ 52, 53
ProCarManuals.com