2000 SAAB 9-5 alternator

47 Instruments and controls
Warning, charging
This light will come on together with if
the battery is not charging. If it comes on
while you are driving, stop the car as soon
as possible and switch off the engine.
Check the alternator drive belt (see page
179). If the belt has broken, the engine may
overheat (cooling system will not function
properly), the battery will not be charged,
the A/C compressor will not run and power
assistance for the steering will be lost.
Brake warning light
This light will come on together with if
there is insufficient brake fluid in the reser-
voir (see pages 175 / 176).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see “Anti-lock brake
warning”, page 48).
Parking brake warning
light
This light will show when the parking brake
is on (see page 162).
If the car is driven with the parking brake still
on, will also come on and a chime will
sound.
The parking brake is mechanical and oper-
ates on the rear wheels.
WARNING
Never drive the car when these warning
lights are on. Danger of brake failure!
Have the brake system checked by an
authorized Saab dealer.
WARNING
 Always apply the parking brake when
parking.
 Always apply the parking brake before
removing the ignition key.
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48 Instruments and controls

Anti-lock brake warning
This light together with and indi-
cates that a fault has occurred in the ABS
system. Conventional braking without the
ABS function will still be available.
For safety reasons, stop the car and check
the level of the brake fluid (see page 175).
If the level is normal, depress the brake
pedal firmly two or three times. Now check
the level again. If the level is still normal, you
may drive the car, with considerable cau-
tion, to the nearest authorized Saab dealer
to have the brake system checked.

Airbag warning light
This light together with will come on if
a potentially serious fault has occurred in
the airbag system.
The light will come on for about three sec-
onds when the ignition switch is turned to
the Start or Drive position. It should go out
after the engine has started.
CHECK message indicator
This light indicates that there is a message
in the SID. A chime will also sound
(see page 58).
Central warning light
This light will come on and a chime will
sound if a fault has been detected in any
system that is critical to safety. Any of the
following can activate the central warning
light and alarm:
 Airbag system.
 Low oil pressure in engine.
 Parking brake is on (when car is moving).
 Brake fluid level low.
 Fault detected in ABS system.
 Engine overheating.
 Alternator not charging properly.
The symbol and audible alarm are also acti-
vated if the ignition key is turned to the ON
position and the engine is not started within
10 seconds.
WARNING
 If the ABS is inoperative, there is a
danger of the rear wheels locking up
on hard braking.
 If the level of brake fluid in the reser-
voir is below the MIN mark, the car
should be towed to an authorized
Saab dealer.
WARNING
 If the airbag readiness light stays on
after you start your vehicle, it means
the airbag system may not be working
properly.
 The airbags in your vehicle may not
inflate in a crash, or they could even
inflate without a crash.
 To help avoid injury to yourself or
others, have your vehicle serviced
right away if the airbag readiness light
stays on after you start your vehicle.
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178 Car care and technical informationCharging/replacing the batteryConnect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16. NOTETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(-) battery lead first and reconnect it last.NOTE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (-) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB564
Correct position for battery clamp
IB1125
Battery
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179 Car care and technical information
Drive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-Vee-belt from the
crankshaft pulley.
The Poly-Vee-belt also drives the water
pump, the A/C compressor and the steering
servo pump.
The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 47, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.NOTESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-Vee-belt:
4-cylinder engine with A/C
IB543
Routing of the Poly-Vee-belt:
V6 engine with A/C
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210 Car care and technical informationEngine compartmentClean the engine compartment using an
engine detergent and rinse with hot water.
Cover the headlights and do not aim the
spray nozzle on the
Radiator.
 Throttle cable.
 Throttle housing.
 Other engine controls.
 The alternator.
 Ignition system and other electrical com-
ponents.
Additional care should be taken if using a
high-pressure washer. Hold the nozzle at
right angles to the area to be cleaned, which
is particularly important when spraying
labels.
Do not use gasoline as a cleaning agent or
solvent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally safe degreasing agents.
Touching up the paintDamaged paintwork should be treated as
soon as it is discovered: the longer it is left,
the greater the risk of corrosion. The
anti-perforation warranty does not cover
corrosion resulting from untreated defects.
Paintwork damage sustained in a collision is
usually extensive and can only be properly
restored by professionals.
However, you can repair small scratches
and stone-chip damage yourself. The nec-
essary tools and materials, such as primer,
touch-up paint and brushes, are available
from your Saab dealer.
In the case of minor flaws in the paintwork,
where the metal has not been exposed and
an undamaged layer of paint remains,
touch-up paint can usually be applied
directly, after any dirt has been scraped
away using a pointed knife.
If corrosion has already set in, e.g. as a
result of stone-chip damage, use a pointed
knife to scrape off all surface rust. If possi-
ble, the damaged area should be taken
back to the bare metal. The metal should
then be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat enamel until the surface of
the repaired area is flush with the surround-
ing paintwork.
IB1334
Surface-treatment composition 1 Body panel
2 Zinc (certain panel sections only) 7.5 µm
3 Phosphate coating
4 Cathodic ED 28 µm
5 Intermediate coat 35 µm
6 Metallic base 15 µm
7 Clear enamel /solid enamel 40 µm
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230 SpecificationsEngine variants Electrical system2.3t Ecopower Rating, EEC at 5500 rpm ___________ 170 hp (125 kW)
Maximum torque, EEC at 1800 rpm ___ 207.2 ft.lb
(280 Nm)
Compression ratio ________________ 9.35:1 2.3 Turbo Ecopower (“Aero“ model engine),
manual transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 259.0 ft.lb.
(350 Nm)
Compression ratio ________________ 9.3:12.3 Turbo Ecopower, (“Aero“ model engine)
automatic transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 244.2 ft.lb.
(330 Nm)
Compression ratio ________________ 9.3:13.0t Ecopower Rating, EEC at 5000 rpm ___________ 200 hp (147 kW)
Maximum torque, EEC at 2100 rpm ___ 229.4 ft.lb
(310 Nm)
Compression ratio ________________ 9.5:1 Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah or 70 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order:
4-cylinder ________________________ 1-3-4-2
6-cylinder ________________________ 1-2-3-4-5-6
Spark plugs:
2.3t ____________________________ NGK
BCPR 6ES-11
2.3 Turbo ________________________ NGK
PFR 7H-10
6-cylinder ________________________ NGK
BKR 7ES-11
Electrode gap ______________________ 0.0394 +0.00394 in
(1.0+0.1 mm)
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241 Index
IndexAA/C system, fault diagnosis ________ 206
A/C system, maintenance _________ 206
ABS brakes ____________________ 146
ACC ___________________________ 67
ACC functions ___________________ 70
ACC, automatic climate control ______ 67
ACC, calibration _________________ 75
ACC, condensation _______________ 76
ACC, programming _______________ 73
ACC, useful tips _________________ 75
Adjusting the steering wheel _______ 107
Adjustment, seats _______________ 102
Afterheater, V6-engine cars _______ 239
Air conditioning (A/C),
fault diagnosis and maintenance __ 206
Air distribution, ACC ______________ 72
Airbag _________________________ 23
Alarm __________________________ 38
Alarm functions __________________ 41
Alarm signals _________________ 38, 41
Alternator ______________________ 179
Alternator drive belt __________ 179, 231
Alternator rating _________________ 230
Anticorrosion treatment ___________ 211
Antidazzle rear-view mirror ________ 109
Ashtrays ______________________ 112
Audio System ___________________ 77Audio System, quick guide _________ 79
Autochecking of lights on starting ____ 52
Automatic climate control (ACC) _____ 67
Automatic transmission,
technical data _________________ 232
BBattery ________________________ 177
Battery charging/replacing _________ 178
Battery, boost starting ____________ 160
Belt guide ______________________ 12
Boost starting using jump leads ____ 160
Booster cushion __________________ 21
Brake and clutch fluid ____________ 175
Brake-fluid reservoir _____________ 175
Brakes, technical data ____________ 233
Bulbs, changing _________________ 182
Bulbs, table of __________________ 191CCD changer _____________________ 89
CD player ______________________ 87
CHECK messages _______________ 58
CHECKING _____________________ 58
Calibration, ACC _________________ 75
Cancelling the programmed settings __ 73
Car alarm _______________________ 38
Car care _______________________ 165
Car phone, installation _____________ 98
Cargo net, 9-5 Wagon ____________ 123Carpeting, care of _______________ 208
Cassette player __________________ 84
Catalytic converter,
important considerations _________ 133
Central locking ___________________ 32
Change language in SID ___________ 60
Change of address notification _____ 220
Changing a wheel _______________ 203
Changing bulbs _________________ 182
Changing the coolant _____________ 175
Changing the wheels round ________ 199
Changing wiper blades ___________ 180
Chassis number _________________ 235
Chassis number, key to ___________ 236
Child safety _____________________ 18
Child safety locks, rear doors _______ 35
Child seat, integral ________________ 21
Cleaning, engine bay _____________ 210
Clock _______________________ 59, 60
Colour code, body _______________ 235
Colour code, trim ________________ 235
Compact spare wheel ____________ 202
Condensation, ACC _______________ 76
Coolant _______________________ 174
Coolant, changing _______________ 175
Cruise control __________________ 145
Cup holder _____________________ 115
DDICE/TWICE ___________________ 193
Dampers ______________________ 232
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242 IndexDate code, tires _________________ 201
Dim-dipped beam ________________ 61
Direction indicators _______________ 62
Door handles ____________________ 32
Door mirrors ___________________ 108
Doors, locks & luggage compartment _ 31
Drive belt ______________________ 231
Drive belt, alternator _____________ 179
Drive belts _____________________ 231
Drive belts, length _______________ 231
Driver’s seat, programmable _______ 104
Driving in hot weather ____________ 151
Driving with a load _______________ 157EElectric heating seat _____________ 106
Electric heating, front seats ________ 106
Electric windows ________________ 110
Electrical system, technical data ____ 230
Electrically heated rear seat _______ 106
Electronic starting interlock _________ 33
Emergency operation of sunroof ____ 112
Emission control systems _________ 169
Engine bay, 4-cyl ________________ 167
Engine bay, 6-cyl ________________ 168
Engine bay, cleaning _____________ 210
Engine number _________________ 235
Engine oil, grade ________________ 229
Engine, description __________ 170, 171
Engine, technical data ____________ 228
Engine, temperature gauge _________ 53Engine-oil level, checking _________ 171
Expansion tank, coolant __________ 174
FFault codes, Audio System _________ 99
Flat spot, tire ___________________ 206
Fluid level, automatic transmission __ 173
Folding the rear seat, 9-5 Sedan ____ 116
Folding the rear seat, 9-5 Wagon ___ 119
Follow-me-home function __________ 61
Frequently asked questions on airbag 26
Front fog lights ___________________ 63
Frost warning ____________________ 55
Fuel __________________________ 134
Fuel consumption ________________ 54
Fuel filler flap ___________________ 126
Fuel gauge _____________________ 53
Fuel grade _____________________ 228
Fuse box under hood ____________ 196
Fuse panel _____________________ 192
Fuses _________________________ 192GGearbox number ________________ 235
Gearbox oil, checking ____________ 173
Gearbox, technical data, __________ 231
Glove compartment ______________ 113
HHandbrake _____________________ 162
Hazard warning lights _____________ 63
Head restraint __________________ 104
Headlight flasher _________________ 61
Headlights ______________________ 61
Holidaying abroad _______________ 213
Hood _________________________ 166
Horn __________________________ 107IImmobilizer _____________________ 33
Indicator and warning lights _________ 46
Indicator lights ___________________ 46
Instrument illumination _____________ 62
Instruments and controls ___________ 45
Integral child seat ________________ 21
Interior equipment _______________ 101
Interior lighting ___________________ 64
Interior rearview mirror ___________ 108KKey ___________________________ 32
Key to chassis number ___________ 236LLabels __________________________ 8
Leather upholstery, care of ________ 208
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