2000 SAAB 9-3 Owners Manual

201 Car care
Engine bayClean the engine compartment using an
engine detergent and rinse with hot water.
Cover the headlights and do not aim the
spray nozzle on the:
Radiator.
 Throttle cable.
 Throttle housing.
 Other engine controls.
 The alternator.
 Ignition system and other electrical com-
ponents.
Avoid spraying the hood liner, as this can
become heavy and hang down and touch
the engine when the hood is closed.
Additional care should be taken if using a
high-pressure washer. Hold the nozzle at
right angles to the area to be cleaned. This
is particularly important when spraying
labels.
Do not use gasoline as a cleaning agent or
solvent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally safe degreasing agents.
WashingWash the car frequently. When the car is
new, wash the bodywork by hand, using just
cold water – a brush attachment on the end
of a hose is ideal. Do not use automatic car
washes for the first five or six months,
before the paintwork has hardened prop-
erly. Thereafter, use a high quality car wash
soap added to lukewarm water.
Remove any bird droppings without delay,
as these can discolor the paintwork and
prove difficult to polish out.
Use a soft cloth moistened with methyl alco-
hol to remove splashes of tar or asphalt. Do
not use strong cleaners, as these can dry
out the paintwork. The underside of the car also needs wash-
ing regularly, and this should be done very
thoroughly at the end of winter. Clean the
underside of the car by hand if the car is usu-
ally washed in an automatic car wash with-
out special facilities for underbody cleaning.
Never wash or leave the car to dry in the
sun, but wipe it dry with a chamois leather
immediately after washing to avoid smears
and streaks.
Clean the window glass inside and out using
a high quality window cleaner. This is partic-
ularly important when the car is new, as
upholstery and trim have a tendency to
sweat a little at first.
Keep the glass well cleaned, as this helps to
prevent misting.NOTEAvoid using any alcohol-based cleaners
on the front and rear light clusters, as
these can cause cracking of the lenses.
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202 Car care
Waxing and polishingDo not wax a new car during the first three
or four months. In fact, there is no need to
polish the car before the paintwork has
started to go dull through oxidation. Other
than in exceptional cases, do not use abra-
sive polishes containing a cutting agent on
a new car. Always wash the car thoroughly
before waxing or polishing.
Touching up the paintDamaged paintwork should be treated as
soon as it is discovered: the longer it is left,
the greater the risk of corrosion. The
anti-perforation warranty does not cover
corrosion resulting from untreated defects.
Paintwork damage sustained in a collision is
usually extensive and can only be properly
restored by professionals.
However, you can repair small scratches
and stone-chip damage yourself. The nec-
essary tools and materials, such as primer,
touch-up paint and brushes, are available
from your Saab dealer.
In the case of minor flaws in the paintwork,
where the metal has not been exposed and
an undamaged layer of paint remains,
touch-up paint can usually be applied
directly, after any dirt has been scraped
away using a pointed knife.
If corrosion has already set in, e.g. as a
result of stone-chip damage, use a pointed
knife to scrape off all surface rust. If possi-
ble, the damaged area should be taken
back to the bare metal. The metal should
then be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat enamel until the surface of
the repaired area is flush with the surround-
ing paintwork.
Stir both primer and touch-up enamel thor-
oughly before use and allow each coat to
dry before applying the next.
NOTE Try your brakes on leaving a car wash.
Wet brake discs reduce the braking
effect.
 Turn off the radio before entering an
automatic car wash so the power
antenna mast does not get damaged.
 Clean the rod of the electrically pow-
ered antenna about once a month with
a clean, dry rag.
IMPORTANT! Use no oil, nor any sili-
cone-based cleaning product.
 Fixed antennas must be removed
when going through an automatic car
wash.
Saab 9-3 Viggen, Coupé and
5-door: If you wash the car in an auto-
matic car wash, you must first remove
the roof-mounted antenna, otherwise
it will be damaged.
 On Covertible models with OnStar,
fold down the cellular antenna
mounted on the windshield before
entering a car wash to avoid damage
to the antenna or convertible top.
IB1271
Removing the roof-mounted antenna,
Saab 9-3 Viggen Coupé and 5-door
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203 Car care
Two-coat enamelAs the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Then apply the primer, base color, and
finally, the enamel. To achieve the best
finish, apply two or three coats of primer.
Anti-corrosion
treatmentThe entire car is corrosion-protected at the
factory in different stages by an electrolytic
immersion coating and a polyester-based
protective coating to protect against corro-
sion caused by stones flung up by the
wheels. A thin penetrating anti-rust oil is
also applied in cavities and body members.
In addition to conventional anti-corrosion
treatment like painting, underbody treat-
ment and cavity treatment, most of the body
panel surfaces are galvanized. These
include the hood, the doors and the under-
body.
The anti-corrosion treatment on the under-
side of the car and inside the wheel arches
is particularly exposed to constant wear and
possible damage, the degree of which will
obviously depend on driving conditions.
IB1334
Surface-treatment composition 1 Body panel
2 Zinc (certain parts) 7.5 µm
3 Phosphate coating
4 Cathodic ED 28 µm
5 Intermediate coat 35 µm
6 Metallic base/solid base15 µm
7 Clear enamel 40 µm
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204 Car careWhat causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish.
Body panels may rust through if the process
is unchecked. Rusting can occur wherever
water is trapped or where the car’s panels
are continuously damp.
Damage to paint and undercoating by
stones, gravel and minor accidents immedi-
ately exposes metal to air and moisture.
Road salts used for de-icing will collect on
the bottom of the car and promote rusting.
Areas of the country with high humidity have
a greater potential for rust problems, espe-
cially where salt is used on roads or there is
moist sea air. Industrial pollution (fallout)
may also damage paint and promote rust-
ing.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Performa-
tion Limited Warranty described in the war-
ranty booklet.
1Wash the car frequently, and wax at
least twice a year. Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.2Clean the underside of the car during
the winter. Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly. After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check underneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
IB926
Drainage holes in doors
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205 Car care
Inspect the undercoating and touch up if
necessary. Pay particular attention to the
fenders and wheel housings, which are
exposed to abrasion by flying gravel, etc. If
the composition has worn or flaked off, the
steel must be thoroughly cleaned and dried
before a fresh coat is applied. The cleaning
is best done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, otherwise it
may run off or fall off when dry.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-3 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-3’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds
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206 Car care1 A-pillar trim: PP, PP/EPDM.
2 Windshield trim: PP, PP/EPD.
3 Seals: EPDM.
4 Rear-window casing PUR.
5 Trim panel ABS.
6 C/D-pillar trim PP.
7 Rear light cluster: PMMA.
8 Corner filler panel PPO/PA.
9 Rear bumper
Expanded PP core
PP/EPDM sheathing.
10 Fuel tank PE.
11 Side-window casing:
PP/EPDM.
12 Side trim PVC.
13 A-pillar upholstery trim:
PC/ABS, textile.
14 Rearview mirror: ABS.
15 Sill scuff plate: PP/EPDM.
16 Wheel-arch liner: PP.
17 Wheel cover: PA.
18 Direction-indicator lamp lens: PMMA.
19 Front spoiler: PP/EPDM.
20 Front bumper,
cellular core, expanded PP,
sheathing: PP/EPDM.
21 Fan shroud: PP.
22 Radiator grille: ABS.
23 Washer-fluid reservoir: PE.
24 Cowl trim: PC/ASA.
IB927
19 20 21 22 23 24 1 2 3 4
18 1716
15 14 13 12
11 7
10 98 6 5 ABS Acr ylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride
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207 Car care
Air conditioning
(A/C system)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!

When the A/C system is in operation, mois-
ture from the air will condense on the evap-
orator. When the car is then parked, this
condensation will drip off the evaporator
and form a small pool of water on the
ground. This is normal. The warmer the
ambient air and the higher the humidity, the
greater the amount of condensation formed.Inadequate cooling:
a Make sure that the temperature and
air-distribution controls are in the
appropriate settings, see page 77.
b Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
c Make sure that the drive belt for the com-
pressor is not slipping, see page 179.
d Check the fuses for the ventilation fans
and compressor, see page 189.
NOTE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
 Never mix R134a and R12 refriger-
ants.
WARNING
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping refrigerant gas can cause
blindness or other injury.
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208 Car careMaintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.
Caution: Do not use the hose when the
engine is hot.
Other than in extremely cold weather, do not
cover the radiator, e.g. with screen netting,
as this will greatly diminish its cooling capac-
ity.
Note: The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F). Switch on the
A/C system when the car stands in a warm
place.
Headlight aimingThe vehicle is equipped with vertical and
horizontal aim indicators. The aim has been
preset at the factory and should normally not
need further adjustments. This is true even
though your vertical and horizontal aim indi-
cators may not fall exactly on the "0" (zero)
marks on their scales.
If your headlight is damaged in an accident,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.
To check the aim, the vehicle should be
properly prepared as follows: Place the vehicle on a level pad or surface
 The vehicle should be unladen and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat
 The vehicle should not have any snow, ice
or mud attached to it
 Tires should be inflated to the prescribed
pressure
 Rock the vehicle to stabilize the suspen-
sion
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.
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