Downloaded from www.Manualslib.com manuals search engine Contents
Page
07
10
11
12
VALUES AND SETTINGS
Capacities - Grades 07-1
Accessories belt tension 07-2
Checking the accessories belt tension 07-3
Tightening the cylinder head 07-5
Tyres and wheels 07-6
Brakes 07-7
Brake compensator 07-8
Underbody height 07-9
Front axle angle checking values 07-11
Rear axle angle checking values 07-13
ENGINE AND PERIPHERALS
Identification 10-1
Oil pressure 10-2
Engine and transmission assembly 10-3
Sump 10-8
TOP AND FRONT OF ENGINE
Timing belt 11-1
Cylinder head gasket 11-6
FUEL MIXTURE
Air inlet 12-1
TURBOCHARGING
Pressure regulating valve 12-2
Pressure adjustment 12-3
Turbocharger 12-4
Air-air exchanger 12-7
Manifolds 12-9
Priming catalytic converter 12-12Page
13
14
DIESEL EQUIPMENT
Technical specifications 13-1
Special features 13-3
Cleanliness 13-6
Location of components 13-9
Injection warning light 13-12
Immobiliser function 13-13
Injection programming/ air conditioning 13-14
Idle speed correction13-16
Pre-postheating control 13-17
Heater plugs 13-18
Thermoplunger 13-19
Low pressure pump (supercharging
pump)13-21
Fuel filter 13-22
High pressure pump 13-23
Injector gallery 13-27
Injectors 13-32
Checking diesel pressure and flow 13-37
Pressure sensor 13-38
Pressure regulator 13-39
Accelerator potentiometer 13-40
Centralised coolant temperature
management 13-41
Computer 13-42
ANTIPOLLUTION
Oil vapour rebreathing 14-1
Exhaust gas recirculation 14-2
Downloaded from www.Manualslib.com manuals search engine ENGINE AND PERIPHERALS
Engine and transmission assembly
10
10-7
Fit tool Mot. 1040-01 under the engine sub-frame.
Lower the lift until the tool touches the ground.
Remove the sub-frame mounting bolts and take out
the engine and transmission assembly by lifting the
body.
When starting to lift the body, ensure that the catalytic
converter is removed and extract the radiator from its
upper mountings (then place it on the sub-frame).
NOTE: for any operation requiring the engine, gearbox
and sub-frame assembly to be separated, take care to
mark the position of tool Mot. 1159 on the sub-frame.REFITTING
The alignment of the sub-frame with the body will be
made easier by positioning two threaded rods
Mot. 1233-01 in the two front mountings of the sub-
frame on the body.
When lowering the body onto the engine - gearbox
assembly, ensure that the catalytic converter is
refitted.
Tighten the sub-frame mounting bolts to a torque of:
– 6.2 daN.m at the front,
–10.5 daN.m at the rear.
See section 19 "Suspended engine mounting" for
the tightening torques for the engine and gearbox
assembly mountings.
Refitting is the reverse of removal.
Refit the heat shields correctly.
Apply Loctite FRENBLOC to the caliper mounting
bolts and tighten them to the recommended torque.
Press the brake pedal several times to bring the
pistons into contact with the brake pads.
Fill:
– the engine and gearbox with oil (if necessary),
– the cooling circuit and bleed it (see section 19
"Filling - bleeding").
Fill the refrigerant circuit using the filling equipment (if
fitted).
98755R1