2000 RENAULT SCENIC air condition

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Cleanliness
13
13-6
Cleanliness
CLEANLINESS INSTRUCTIONS WHICH MUST BE FOLLOWED WHEN WORKING ON THE HIGH PRESSURE
DIRECT INJECTION SYSTEM
Risks relating to contamination
The system is very sensitive to contamination. The risks caused by the introduction of pollution are:
– damage to or destruction of the high pressure injection system,
– seizing of a component or a component which is not sealed.
All after-sales operations must be performed under very good cleanliness conditions. This means that no impurities
(particles a few microns in size) have penetrated into the system during removal or into the circuits via the fuel
unions.
The cleanliness principle must be applied from the filter to the injectors.
WHAT ARE THE POLLUTING ELEMENTS?
The elements which pollute are:
– metal or plastic splinters,
– paint,
– fibres:
!of cardboard,
!of brushes,
!of paper,
!of clothing,
!of cloths.
– foreign bodies such as hair,
– ambient air,
– etc.
WARNING: it is impossible to clean the engine using a high pressure washer at the risk of damaging connections.
Also the moisture may collect in the connectors and cause electrical connection problems.
INSTRUCTIONS TO BE FOLLOWED BEFORE
ANY WORK IS CARRIED OUT ON THE INJECTION SYSTEM
!Ensure that you have plugs for the unions to be opened (bag of plugs sold by the Parts Department).
Plugs are to be used once only. After use, they must be thrown away (once used they are soiled and cleaning is
not sufficient to make them reusable).
Unused plugs must be thrown away.
!Ensure that you have the resealable plastic bags for storing removed parts. There is less risk of parts stored in this
way being subjected to impurities. The bags can be used only once, and once used they must be thrown away.
!Ensure that lint-free cleaning wipes are available (cloths with SODICAM part numbers). The use of conventional
cloth or paper is prohibited. In fact, these create lint and may contaminate the system's fuel circuit. A lint-free
cloth should only be used once.

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Cleanliness
13
13-7
INSTRUCTIONS TO BE FOLLOWED BEFORE OPENING THE FUEL CIRCUIT
!For each operation, use new thinner (used thinner contains impurities). Pour it into a clean receptacle.
!For each operation, use a clean brush which is in good condition (the brush must not shed its bristles).
!Clean using the unions to be opened and the parts to be removed using thinner and tweezers.
!Blow compressed air over the cleaned parts (tools, set up the same way as the parts, connections and injection
system zone). Check that no bristles are left.
!Wash your hands before and during the operation if necessary.
!When using protective gloves, cover leather gloves with latex gloves (available from SODICAM).
INSTRUCTIONS TO BE FOLLOWED DURING THE OPERA
TION
!As soon as the circuit is open, all openings must be blanked to prevent pollution from penetrating the circuit. The
plugs to be used are available from the Parts Department. They must not be reused.
!Reseal the bag hermetically, even if it has to be reopened only a short time later. Ambient air carries pollution.
!All components of the injection system must, after having been blanked, be stored in a hermetically sealed plastic
bag.
!After opening the circuit, the use of a brush, thinner, bellows, sponge or normal cloth is strictly forbidden. In fact,
these elements are liable to cause the entry of impurities into the system.
!When replacing a component with a new one, do not remove it from its packaging until it is to be fitted to the vehicle.

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Injection/air conditioning programming
13
13-14
Injection/air conditioning programming
INJECTION COMPUTER/AC COMPUTER CONNECTION
The compressor is of the variable cubic capacity type.
The injection calculator and the air conditioning calculator are linked by two leads:
– The power absorbed information tells the injection computer the output absorbed by the compressor. It is possible
to see the output absorbed using the diagnostic tool. When air conditioning is engaged the reading should be
between 250 and 5000 Watts.
– The connection from the injection computer to the air conditioning computer. This lead carries information on
whether starting the compressor is authorized or forbidden.
When the air conditioning function is selected, idling speed is modified to reach a maximum of 875 rpm.
IMPORTANT: the absorbed output is never equal to 0, whatever the status of the compressor, engaged or not. The
minimum value read is approximately 250 Watts.

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Injection/air conditioning programming
13
13-15
COMPRESSOR OPERATION PROGRAMMING
During certain stages of operation, the diesel injection computer stops the compressor from functioning.
Engine start programming
The compressor is prevented from operating for 5 seconds after the engine has started.
Recovery of performance
When the position of the accelerator pedal is changed significantly and if the engine speed is less than 3000 rpm,
the compressor is prevented from operation for 5 seconds.
Recovery of output when the vehicle starts moving
If the position of the potentiometer is more than 50 % the engine speed is less than 2250 rpm and the vehicle speed
is below 20 km/h, the compressor is cut for 5 seconds.
Anti-stall protection
If the no load position is not detected, and the engine speed is less than 675 rpm. the compressor is disengaged. It
is engaged again after 5 seconds if the engine speed is increased.
Thermal protection programming
The compressor does not engage in cases where the coolant temperature is greater than + 112 °C.

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Thermal plunger
13
13-19
Thermal plunger
The three thermal plungers are located on a water unit
fixed under the manifold at the engine - gearbox joint.
The objective of the system is to reheat the coolant.
The thermal plungers are supplied with 12 volts by
two relays. One relay controls two thermal plungers,
and the other relay controls one thermal plunger. This
enables control of one, two or three thermal plungers
as required.
The resistance of the thermal plungers is:
0.45 ± 0.05 Ω at 20˚C. Control strategy
When the thermal plungers are operating the idling
speed is brought to 900 rpm.
Thermal plungers cannot operate in the case of:
– preheating,
– post heating,
– heated windscreen selected,
– engine speed below 700 rpm.,
If the conditions mentioned above apply, the thermal
plungers are controlled according to a characteristics
map linked to the air and coolant temperature.
Unshaded zone: Thermal plunger not supplied
Shaded zone: Thermal plunger supplied

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Coolant temperature management
13
13-41
Coolant temperature management
CCTM
This system allows the engine cooling fan to be
controlled by the injection computer. It consists of a
single coolant temperature sensor serving injection,
the engine cooling fan, the temperature indicator and
the instrument panel temperature warning light.OPERATION
The injection computer controls, as a function of the
coolant temperature:
– the injection system,
– the engine cooling fan relays:
!the fan is kept at a low speed if the coolant
temperature exceeds 99 ˚C and stops when the
temperature drops below 96 ˚C,
!the fan is kept at a high speed if the coolant
temperature exceeds 102 ˚C and stops when the
temperature drops below 99 ˚C,
!the fan can be controlled by the air conditioning.
For vehicles without air conditioning, only the low
speed engine cooling fan is operational.
COOLANT TEMPERATURE WARNING LIGHT
(shared with the injection fault warning light)
The warning light is controlled by the computer.
It is illuminated when the temperature exceeds 120 ˚C.
16179R1
244 Coolant temperature sensor (injection and
coolant temperature indication on the
instrument panel).
Three track sensor, two tracks for coolant
temperature information and one track for
indication on the instrument panel.

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Computer
13
13-42
Computer
TRACK ASSIGNMENT
Connector A
H2
H3
H4
G1
G2
G3
G4
F1
F3
F4
E1
E2
E3
E4
D3
D4
C1
C3
B1
B3
A3---
→
→
→
←
→
←
←
←
→
---
←
→
←
→←
→
←
→←
→
---
---THROTTLE POTENTIOMETER SUPPLY (TRACK 2)
OBD WARNING LIGHT
COOLANT TEMPERATURE WARNING OUTPUT
PREHEATING WARNING LIGHT OUTPUT
IMMOBILISER INPUT
FAULT WARNING LIGHT OUTPUT
POWER CONSUMED
THROTTLE POTENTIOMETER INPUT (TRACK 2)
FUEL CUT-OFF SOLENOID INPUT
AIR CONDITIONING INHIBITION OUTPUT
THROTTLE POTENTIOMETER SUPPLY (TRACK 1)
CLUTCH BREAKER INPUT
CONSUMPTION INFORMATION OUTPUT
VEHICLE SPEED INPUT
FAULT FINDING
ENGINE SPEED INFORMATION
THROTTLE POTENTIOMETER INPUT (TRACK 1)
FAULT FINDING
HEATED REAR WINDSCREEN INPUT
THROTTLE POTENTIOMETER EARTH (TRACK 1)
THROTTLE POTENTIOMETER EARTH (TRACK 2)
Connector B
B3
B2
C3
C2
C1
D4
D3
D1
E3
E1
F2
G3
G2
G1
H4
H3
H2
J3
J2
K3
L4
L3
L2
L1
M4
M3
M2
M1←
---
→
←
←
→
←
←
---
---
---
←
---
---
←
←
---
←
---
←
---
---
→
→
---
---
---
→PLUGS DIAGNOSTICS INPUT (1)
EGR POTENTIOMETER POSITION EARTH
PREHEATING RELAY CONTROL
EGR POTENTIOMETER POSITION SIGNAL INPUT
TURBOCHARGER PRESSURE INPUT SENSOR
SUPPLY RELAY CONTROL OUTPUT
AIR TEMPERATURE SENSOR INPUT
DIESEL PRESSURE INPUT SENSOR
+ AFTER IGNITION FEED
COOLANT TEMPERATURE SENSOR EARTH
EGR POTENTIOMETER POSITION SUPPLY
ENGINE SPEED SIGNAL SENSOR
AIR FLOW METER SUPPLY
FUEL TEMPERATURE SENSOR EARTH
AIR FLOW METER SIGNAL INPUT
ENGINE SPEED SIGNAL SENSOR
DIESEL PRESSURE SUPPLY SENSOR
FUEL TEMPERATURE INPUT
TURBOCHARGER PRESSURE SUPPLY SENSOR
COOLANT TEMPERATURE SENSOR INPUT
POWER EARTH
POWER EARTH
TURBO PRESSURE SOLENOID VALVE CONTROL OUTPUT
PRESSURE REGULATOR SOLENOID VALVE CONTROL OUTPUT
POWER EARTH
+ AFTER RELAY
+ AFTER RELAY
EGR SOLENOID CONTROL OUTPUT

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Oil vapour rebreathing
14
14-1
114ANTIPOLLUTION
Oil vapour rebreathing
CIRCUIT DIAGRAM
1Engine
2Oil separator
3Air filter unit
4Inlet manifold
CHECKING
To ensure the correct operation of the anti-pollution
system, the oil vapour rebreathing circuit must be kept
clean and in good condition.AOil vapour rebreathing pipe for the bottom of engine
BOil vapour rebreathing pipe for the top of engine
COil separator
DOil vapour rebreathing pipe linked to the intake
pipes
13042R
DI1322