Precautions for SRS ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº Service
+Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
+Before servicing the SRS, turn ignition switch ªOFFº, disconnect both battery cables and wait at least 3
minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt pre-
tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes have passed.
+Diagnosis sensor unit must always be installed with their arrow marks ªSº pointing towards the front of
the vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before
installation and replace as required.
+The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt
to turn steering wheel or column after removal of steering gear.
+Handle air bag module carefully. Always place driver and passenger air bag modules with the pad side
facing upward and front side air bag modules (built-in type) with the stud bolt side facing down.
+Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
+After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Special Service Tools
Tool number
Tool nameDescription
KV99106400
Deployment tool
NT357
Disposing of air bag module
KV99105300
Air bag module bracket
NT354
Anchoring air bag module
HT61961000 and
HT62152000 combined
*Special torx bit
NT361
Use for special bolts
[TAMPER RESISTANT TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6 (0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)
KV99108300
Deployment tool adapters for
built-in type side air bag and
passenger air bag modules
NT780
KV99108200 (KV999R0020)
Deployment tool adapters for
seat belt pre-tensioner
NT721
*: Special tool or commercial equivalent
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-1003
FOR FRONTAL COLLISION
To repair the SRS for a frontal collision, perform the following steps.
When SRS (except the side air bag) is activated in a collision:
V1Replace the diagnosis sensor unit.
V2Remove the air bag modules (except the side air bag module) and seat belt pre-tensioner assemblies.
V3Check the SRS components using the table shown below:
+Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V4Install new air bag modules (except the side air bag module) and seat belt pre-tensioner assemblies.
V5Conduct self-diagnosis using CONSULT-II, and ªAIR BAGº and ªSEAT BELTº warning lamps (Models
except for Europe). Refer to ªSelf-diagnosisº for details (RS-1032). Ensure entire SRS operates prop-
erly.
When SRS is not activated in a collision:
V1Check the SRS components using the table shown below:
+Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V2Conduct self-diagnosis using CONSULT-II, and ªAIR BAGº and ªSEAT BELTº warning lamps (Models
except for Europe). Refer to ªSelf-diagnosisº for details (RS-1032). Ensure entire SRS operates prop-
erly.
SRS inspection
Part SRS (except the
side air bag) is acti-
vatedSRS is NOT activated
Air bag module
(driver and passen-
ger side)REPLACE
Install air bag mod-
ule with new bolts.1. Remove air bag module. Check harness cover and connectors for damage, ter-
minals for deformities, and harness for binding.
2-1. Install driver air bag module into the steering wheel to check fit and alignment
with the wheel.
2-2. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts coated with bonding agent.
4. If damagedÐREPLACE. Air bag must be deployed before discarding.
Seat belt pre-ten-
sioner assemblyREPLACE
Install seat belt pre-
tensioner with new
bolts.1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. If no damage is found, reinstall with new bolts coated with bonding agent.
5. If damagedÐREPLACE. Install the seat belt pre-tensioners with new bolts coated
with bonding agent. Seat belt pre-tensioners must be deployed before discarding.
Diagnosis sensor
unitREPLACE
Install diagnosis sen-
sor unit with new
bolts.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new bolts.
4. If damagedÐREPLACE. Install diagnosis sensor unit with new bolts coated with
bonding agent.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall the steering wheel.
6. If damagedÐREPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall the spiral cable.
5. If damagedÐREPLACE.
Harness and Con-
nectors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall harness and connectors.
4. DamagedÐREPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
Instrument panel Refer to the table on next page.
COLLISION DIAGNOSIS
RS-1052
