2000 LEXUS GS400 torque

BR0YV±02
F06048
SST
SST
F06961
F01657Pin
± BRAKEHYDRAULIC BRAKE BOOSTER
BR±51
2159 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DISASSEMBLY
1. PLACE HYDRAULIC BRAKE BOOSTER IN VISE
Using SST, set the hydraulic brake booster in vise.
SST 09630±00014 (09631±00142),
09950±60010 (09951±00180, 09951±00190)
2. REMOVE RESERVOIR AND GROMMETS
(a) Remove the reservoir cap.
(b) Remove the 3 set screws and pull out the reservoir.
Torque: 1.7 N´m (17.5 kgf´cm, 15.2 in.´lbf)
(c) Remove the 3 grommets.
3. REMOVE CYLINDER BOOT
4. REMOVE OIL PRESSURE SENSOR
Using 30 mm deeper socket wrench and remove the oil pres-
sure sensor, spacer and O±ring.
Torque: 81 N´m (830 kgf´cm, 60 ft´lbf)
5. REMOVE PISTONS
(a) Pressing the piston in with a screwdriver, use a pin or an
equivalent to push the snap ring from the hole in the body
then remove it with another screwdriver.
(b) Remove the No. 1 and No. 2 piston, pulling straight out,
not at an angle.
NOTICE:

If pulled out and installed at an angle, there is a possi-
bility that the cylinder bore could be damaged.

At the time of reassembly, be careful not to damage
the rubber lips on the pistons.
6. DISCONNECT ACTUATOR HOSE
7. REMOVE 3 BOLTS, 2 HANGERS AND CLAMP

F02809
SST
F06962
Cloth
F06963
SST
Cloth
BR±52
± BRAKEHYDRAULIC BRAKE BOOSTER
2160 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. REMOVE BRAKE ACTUATOR TUBE NO. 1
Using SST, remove the brake actuator tube No. 1.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
9. REMOVE BOOSTER PUMP AND ACCUMULATOR
(a) Remove the 4 screws and wire harness.
HINT:
At the time of installation, please refer to the following item.
Replace the used wire harness with new one.
(b) Using 5 mm socket hexagon wrench, remove the 3 bolts,
No. 1 accumulator bracket, No. 2 accumulator bracket,
booster pump and accumulator with the No. 1 pump
bracket.
(c) Remove the bolt and No. 1 pump bracket, and remove the
2 washers, 3 cushions, 2 collars and sleeve.
(d) Remove the 2 bolts and No. 2 pump bracket.
10. PLACE BOOSTER PUMP IN VISE
Place the booster pump with a cloth shown in the illustration on
the left.
11. REMOVE ACCUMULATOR FROM BOOSTER PUMP
(a) Using SST, remove the accumulator.
SST 09318±12010
Torque: 54 N´m (550 kgf´cm, 36 ft´lbf)
(b) Remove the silencer tube, spring and O±ring.
NOTICE:
Ensure no foreign matter enters the pump.

BR0K1±07
F02813
Front Speed Sensor
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
8.0 (82, 71 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
± BRAKEFRONT SPEED SENSOR
BR±57
2165 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
FRONT SPEED SENSOR
COMPONENTS

BR0K2±06
F02814
F02815
BR±58
± BRAKEFRONT SPEED SENSOR
2166 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT SPEED SENSOR CONNECTOR
3. REMOVE SPEED SENSOR
(a) Remove the resin clip and 2 clamp bolts holding the sen-
sor harness to the body.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the bolt and speed sensor from the steering
knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0K4±07
F02816
Headrest
Seatback
Seat Cushion
Rear Speed Senser
5.5 (56, 49in.´lbf)
5.0 (51, 44 in.´lbf)
8.0 (82, 71 in.´lbf)
18 (185, 13)
N´m (kgf´cm, ft´lbf) : Specified torque BR±60
± BRAKEREAR SPEED SENSOR
2168 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REAR SPEED SENSOR
COMPONENTS

BR0K5±07
F02817
F02818
± BRAKEREAR SPEED SENSOR
BR±61
2169 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the seat cushion and 2 headrests.
(b) Remove the 4 bolts, 2 nuts and seatback.
Torque: 18 N´m (185 kgf´cm, 13 in.´lbf)
(c) Disconnect the speed sensor connector and pull out the
sensor wire harness with the grommet.
2. REMOVE SPEED SENSOR
(a) Remove the clamp bolt holding the sensor wire harness
to the suspension arm No. 1.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the clamp nut holding the sensor wire harness
to the body.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the sensor installation bolt and speed sensor
from the axle carrier.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

F02847
Stop Light Switch
Push Rod
Pedal HeightBR0JB±07
F02849
Pedal Freeplay
± BRAKEBRAKE PEDAL
BR±9
2117 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BRAKE PEDAL
ON±VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
150.0 ± 160.0 mm (5.906 ± 6.299 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the No. 1 under cover, end pad, No. 1 safety pad
and No. 7 heater to register duct (See page BO±88).
(b) Disconnect the connector from the stop light switch.
(c) Loosen the stop light switch lock nut and remove the stop
light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push rod.
(f) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Install the stop light switch.
(h) Push in the brake pedal 5 ± 15 mm (0.20 ± 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(i) Connect the connector to the stop light switch.
(j) After installation, push in the brake pedal 5 ± 15 mm (0.20
± 0.59 in.), check that stop light lights up.
(k) After adjusting the pedal height, check the pedal freeplay.
(l) Install the No. 7 heater to register duct, No. 1 safety pad,
end pad and No. 1 under cover.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
Stop light switch clearance:
0.5 ± 2.4 mm (0.020 ± 0.094 in.)
HINT:
The freeplay to the 1st point of resistance is due to the play be-
tween the clevis and pin. It is 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
on the pedal.

CH048±01
B01950
P10628
Socket
Wrench
P21010
SST
N00581
SST
P13567
Bearing Cover
± CHARGING (2JZ±GE)GENERATOR
CH±11
1613 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws, bearing retainer and bearing.
(b) Using a socket wrench and press, press out the bearing.
(c) Using SST and a press, press in a new bearing.
SST 09950±60010 (09951±00500)
(d) Install the bearing retainer with the 4 screws.
Torque: 3.0 N´m (31 kgf´cm 27 in.´lbf)
2. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover (outside) and bear-
ing.
SST 09820±00021
NOTICE:
Be careful not to damage the fan.
(b) Remove the bearing cover (inside).
(c) Place the bearing cover (inside) on the rotor.