SS0DZ±02
SS±16
±
172 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Union bolt x Cylinder block9090066
Oil pressure switch x Union bolt1515011
Oil drain plug x No.2 oil pan3838028
Oil pump body cover x Oil pump body101058
Plug x Oil pump body4950036
Oil pump x Cylinder block2121015
No.1 oil pan x Cylinder block 12 mm head
14 mm head21
40210
40015
30
Oil pan baffle plate x No.1 oil pan9.09080 in.´lbf
Oil strainer x No.1 oil pan9.09080 in.´lbf
No.2 oil pan x No.1 oil pan9.09080 in.´lbf
Oil level sensor x No.1 oil pan5.45548 in.´lbf
Crankshaft position sensor x Oil pump9.09080 in.´lbf
SS0C5±02
SS±42
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
198 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
Idling
D position
R position
Stall
D position
R position
395 ± 455 kPa (4.0 ± 4.6 kgf´cm2, 57 ± 65 psi)
0
1,200 ± 1,360 kPa (12.2 ± 13.8 kgf´cm
2, 174 ± 196 psi)
1,655 ± 1,960 kPa (16.9 ± 19.8 kgf´cm2, 240 ± 282 psi)
Engine stall revolution (D position)
1UZ±FE
2JZ±GE
2,250 ± 150 rpm
2,700 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (N position and A/C OFF)
1UZ±FE
2JZ±GE
750 ± 50 rpm
700 ± 50 rpm
Drive plate runoutMax.
Torque converter clutch sleeve runout Max.
Torque converter clutch installation (Correct distance) 1UZ±FE
2JZ±GE0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 17.1 mm (0.673 in.)
More than 0.1 mm (0.004 in.)
Extension housing oil seal drive in depth from flat end2.0 mm (0.079 in.)
Shift schedule (1UZ±FE / NORM and PWR mode)
Differential gear ratio 3.266
D, 4 position
(Throttle valve fully opened) 1 "2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
63 ± 73 km/h (39 ± 45 mph)
93 ± 105 km/h (58 ± 65 mph)
143 ± 161 km/h (89 ± 100 mph)
209 ± 230 km/h (130 ± 143 mph)
202 ± 218 km/h (126 ± 135 mph)
135 ± 148 km/h (84 ± 92 mph)
79 ± 87 km/h (49 ± 54 mph)
42 ± 49 km/h (26 ± 30 mph)
33 ± 39 km/h (21 ± 24 mph)
24 ± 30 km/h (15 ± 19 mph)
63 ± 73 km/h (39 ± 45 mph)
93 ± 105 km/h (58 ± 65 mph)
152 ± 167 km/h (94 ± 104 mph)
79 ± 87 km/h (49 ± 54 mph)
42 ± 49 km/h (26 ± 30 mph)
63 ± 73 km/h (39 ± 45 mph)
103 ± 111 km/h (64 ± 69 mph)
42 ± 49 km/h (26 ± 30 mph)
17 ± 23 km/h (11 ± 14 mph)
SS063±07
SS±56
± SERVICE SPECIFICATIONSBRAKE
212 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Brake line union nut1515511
Hydraulic brake booster clevis lock nut2526019
Hydraulic brake booster x Pedal bracket131309
Bleeder plug1111 08
Parking brake pedal assembly x Body131309
Front brake caliper installation bolt3435025
Front disc brake caliper x Flexible hose3031022
Front disc brake torque plate x Steering knuckle11 81,20087
Rear disc brake caliper x Flexible hose3031022
Rear disc brake caliper x Rear axle carrier1041,06577
Reservoir set screw1.717.515.2 in.´lbf
Oil pressure sensor x Hydraulic brake booster8183060
Accumulator x Booster pump motor5455036
Front speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness clamp bolt5.05144 in.´lbf
Rear speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor harness x Body5.55649 in.´lbf
Rear speed sensor harness x Toe control arm5.05144 in.´lbf
Rear seatback x Body1818513
SS0F3±01
± SERVICE SPECIFICATIONSSTEERING
SS±57
213 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum8,336 kPa (85 kgf/cm2, 1,209 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum7 N´m (70 kgf´cm, 61 in.´lbf)
PS VANE PUMP
2JZ±GE Engine:
Vane pump rotating torqueMaximum0.25 N´m (2.5 kgf´cm, 2.2 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.033 mm (0.0013 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum33.2 mm (1.307 in.)
1UZ±FE Engine:
Vane pump rotating torqueMaximum0.25 N´m (2.5 kgf´cm, 2.2 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.0 mm (0.315 in.)
Vane plate thickness Minimum1.77 mm (0.0697 in.)
Vane plate lengthMinimum14.97 mm (0.5894 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.996 ± 14.998 mm (0.59039 ± 0.59047 in.)
114.994 ± 14.996 mm (0.59032 ± 0.59039 in.)
214.992 ± 14.994 mm (0.59024 ± 0.59032 in.)
314.990 ± 14.992 mm (0.59016 ± 0.59024 in.)
414.988 ± 14.990 mm (0.59008 ± 0.59016 in.)
Spring free lengthMinimum36.0 mm (1.42 in.)
POWER STEERING GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.5 ± 1.7 N´m (4.7 ± 17.2 kgf´cm, 4.1 ± 14.9 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
PPS solenoid valve resistance6 ± 11 W
SS0F4±03
SS±58
± SERVICE SPECIFICATIONSSTEERING
214 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
No.2 intermediate shaft assembly x Intermediate shaft assembly3536026
Column assembly set nut2526019
No.2 intermediate shaft assembly x Main shaft3536026
Column tube support set bolt2020415
Tilt slider assembly set bolt2323017
POWER STEERING VANE PUMP
2JZ±GE Engine:
Union bolt4950036
Pump assembly set bolt5859043
Vane pump pulley set nut4344032
Front housing x Rear housing2424017
Oil reservoir set bolt Front131309
Rear2424017
Solenoid valve x Front housing51 (69)524 (700)38 (51)
1UZ±FE Engine:
Union bolt4950036
Pump assembly set bolt4344032
Pump assembly set nut4344032
Vane pump pulley set nut4344032
Front housing x Rear bracket3940029
Suction port union set bolt131309
Air control valve2930022
Solenoid valve x Front housing51 (69)524 (700)38 (51)
POWER STEERING GEAR
Intermediate shaft assembly x Control valve shaft3536026
Pressure feed and return tube set union bolt4243031
PS gear assembly set bolt6566048
Tube clamp set bolt55548 in.´lbf
Turn pressure tube20 (25)203 (250)15 (18)
Tie rod end Lock nut5556041
Rack end x Steering rack76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut51 (69)521 (700)38 (51)
Rack guide spring cap2525018
Control valve assembly set bolt1818513
Bearing guide nut2525018
Cylinder end stopper5960043
( ): For use without SST
B01875
Fuel
Pump
Connector
B01998
New
Gasket
New
Gasket
FI1654
SST
Fulcrum Length
30 cm
± SFI (2JZ±GE)SFI SYSTEM
SF±3
1469 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. FUEL SYSTEM
(a) When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch OFF.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.
(b) When connecting the flare nut or union bolt on the high
pressure pipe union, observe these procedures:
(1) Union Bolt Type:
Always use a new gasket.
(2) Union Bolt Type:
Tighten the union bolt by hand.
(3) Union Bolt Type:
Tighten the union bolt to the specified torque.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(4) Flare Nut Type:
Apply a light coat of engine oil to the flare and tight-
en the flare nut by hand.
(5) Flare Nut Type:
Using SST, tighten the flare nut to the specified
torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque:
30 N´m (310 kgf´cm, 22 ft´lbf) for using SST
38 N´m (387 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
SF151±01
B08999
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
21 (210, 15)
21 (210, 15)
VSV Connector for EVAP
Camshaft Position Sensor Connector
No.2 Vacuum Pipe
Accelerator Cable
EVAP Hose
Noise Filter
Connector
Vacuum
Hose
Throttle Position
Sensor Connector
Gasket
PS Air Hose
Engine Wire Clamp
Gasket
Oil Dipstick and
Guide for A/T
Engine Wire
Clamp
42 (420, 31)
Fuel Pressure Pulsation Damper
Gasket
O±Ring
Fuel Inlet Pipe Delivery Pipe
21 (210, 15)
Spacer
Injector Connector O±Ring O±Ring
Injector
Insulator
Grommet
28 (280, 21)
Engine Cover
SF±20
± SFI (2JZ±GE)INJECTOR
1486 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
COMPONENTS
SF0ND±04
B01220
New Insulator
New O±Ring
New Grommet New O±Ring
B01571
Turn
Outward
Connector
B01580
RotateUpward SF±24
± SFI (2JZ±GE)INJECTOR
1490 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL INJECTORS AND DELIVERY PIPE
(a) Install new insulator and grommet to each injector.
(b) Apply a light coat of spindle oil or gasoline to 2 new O±
rings and install them to each injector.
(c) Apply a light coat of spindle oil or gasoline on the place
where a delivery pipe touches an O±ring of the injector.
(d) While turning the injector clockwise and counterclock-
wise, push it to the delivery pipe. Install the 6 injectors.
(e) Position the injector connector outward.
(f) Place the 3 spacers in position on the intake manifold.
(g) Apply a light coat of spindle oil or gasoline on the place
where a intake manifold touches an O±ring of the injector.
(h) Place the 6 injectors together with the delivery pipe and
3 bolts in position on the intake manifold.
(i) Temporarily install the 3 bolts holding the delivery pipe to
the intake manifold.
(j) Check that the injectors rotate smoothly.
HINT:
If injectors do not rotate smoothly, the probable cause is incor-
rect installation of O±rings. Replace the O±rings.
(k) Position the injector connector upward.
(l) Connect the 6 injector connectors.
HINT:
The Nos.1, 3, 5 injector connectors and dark gray, and the
Nos.2, 4, 6 injector connectors are brown.
(m) Tighten the 3 bolts holding the delivery pipe to the intake
manifold.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(n) Connect the camshaft position sensor connector.
(o) Connect the throttle position sensor connector.
(p) Connect the VSV connector for EVAP.
2. INSTALL FUEL PRESSURE PULSATION DAMPER
(See page SF±27)
3. INSTALL AIR INTAKE CHAMBER
(See page SF±49)
4. INSTALL ENGINE COVER
Install the engine cover with the 4 nuts.