2000 HONDA CIVIC manual transmission

t
U.S.2000 Model {4-door Sedan)
Vehicle ldentification Number
JHM EJ652*YS000001
Manufacturer, Makg and
Type of Vehicle
JHM: HONDA MOTOR CO.,
LTD.
HONDA Passenger
Vehicle
HONDA OF AMERICA
MFG., INC.
HONDA Passenger
Vehicle
HONDA OF CANADA
IVIFG., INC,
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC4-door/D16Y7
EJ8: ClVlC4-door/D16Y8
Body Type and Transmission TyPe
5: Sedan/5-speed Manual
6: Sedan/4-speed Automatic
Engine Type
D16Y7: 1600 SOHC 16-valves Sequential
Multiport Fuel-iniected Engine
D16Y8: 1600 SOHC VTEC 16-valves
Sequential Multiport Fuel-iniected
Engine
Sorial Numbsr
Japan: 5300001-
U.S.A.r 5500001-
Paint Code
Engine Number
2HG:
Dl6Y7, 5300001
Vshicle Grade
2: DX
4: EX
7: LX
Check Digit
Model Year
Y: 2000
Factory Code
S: Suzuka Plant, Mie Pretecture, Japan
L: East Liberty, Ohio Plant, U.S.A.
H: Alliston Plant, Ontario, Canada
Serial Number
Japan, U.S.A.:000001-
Canada: 500001-
Vehicle ldentification Number
and Federal Motor Vehicle
Safety Standard Certif icationCOLOR
NH-578
S4RA : 4-sDeed Automatic Transmission
B4RA : 4-speed Automatic Transmission
S40, S4C : s-speed ManualTransmission
S4RA {Japan)
B4RA (U.S.A.)
S40, S4C (Japan)
lced Teal Pearl
Clover Green Pearl
Taffeta White
Flamenco Black Pearl
Titanium Metallic
Vintage Plum Pearl
BG-41P
G.95P
NH-578
NH-592P
YR.525M
RP.32P
to
1-27

Chassis and Paint Codes
U.S.2000 Model (2-door Coupe)
Vehicle ldentification Number
l HG EJ6 12 *Y1000001
Manufacturer. Make and
Type ol Vehicle'1HG: HONDA OF AMERICA
t\4FG., tNC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClvlC2-door/Dt6Y7
EJ7: ClVlC2,door/D16y5
EJ8: ClVlC2-door/D16Y8
EM1: CIVIC 2-doorlB1642
Body Type and Transmission Type1 : Coupe/s-speed Manual
2: Coupe/4-speed Automatic, CVTVehicle Grade
2: DX, HX
4: EX
5: EX with ABS, Si
Check Digit
Model Year
Y: 2000
Factory Code
L: East Liberty, Ohio Plant, U.S.A.Serial Number
Vehicle ldentification Number
and Federal Motor Vehicle
Safety Standard Certification
Engine Number
81642, D16Y5: 5300001-
Dl6Y7, Dl6Y8: 5500001-
Engino Type
Bl642; 1600 DOHC WEC '16-vatves
Sequential Multiport Fuel-injected
Engine
D'I6Y5: 1600 SOHC WEC-E 16.vatves
Sequential Multiport Fuel-injectedEngine
D16Y7: 1600 SOHC 16-valves Sequenlal
Multiport Fuel-injected Engine
D16Y8: 1600 SOHC WEC 16-vatves
Sequential Multipon Fuel-injected
Engine
Serial Number
COLOR
D16Y5 - 5300001
ta
to
Paint Code
B4RA : 4-speed Automatic Transmission
S40, S4C: 5-speed Manual Transmissron
M4VA :ContinuouslyVariable
Transmission (CVT)
B4RA : 9000001*
S40. S4C: 1000001-
M4VA :6000001-
B-95P
NH-578
NH.583M
NH-592P
R-81
Electron Blue Pearl
Clover Green Pearl
Taffeta White
New Vogue Silver Metallic
Flamenco Black Pearl
Milano Red
1-28
NH.592P
to

2HG EJ632*YH 000001
ro
CANADA 2000 Model (2-door Hatchbackl
Vehicle ldentification Number
Manufaqturor, Make and
Type of Vehicle
2HG: HONDA OF CANADA
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC 3-door/Dl6Yt
Body Type and Transmission Type
3: HatchbacUs-sDeed Manual
4; Hatchbacld4-speed Automatic
Vehicle Glade
2t CX
3: OX
5r SE
Check Digit
Model Yoal
Y: 2000
Factory Code
H: Alliston Plant. Ontario, Canada
Serial Numb€r
Vehicle ldentification Number
and Canadian Motor Vehicle
Saf ety Standard Certif ication
Paint Code
COLOR
NH.592P
D 16Y7 -
D16Y7: 1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
Se1i8l Number
B4RA: 4-speed Automatic Transmission
S40 : s-speed Manual Transmission
84RA: 9000001-
S40 :1000001-
New Vogue Silver Metallic
Flamenco Black Pearl
Roma Red
Vintage Plum Pearl
NH.583M
NH.592P
R-97
RP-32P
1-29

Chassis and Paint Codes
Vehicle Grade
0: EX
1: LX-V
2: LX-V with ABS
3: LX
4: LX with ABS
5: LX with ABS and ly'C
7: EX with ABS
8; EX with ABS and A,,/C
Check Digit
Model Y€ar
Y: 2000
Fac'tory Code
CANADA 2000 Model (4-door Sedanl
Vehicle ldentification
Manufaqturer, Makg and
Number
JHM EJ6 52*YS800001
Type ot Vehicle
JHM: HONDA MOTOR CO.,
LTD.
HONDA Passenger
Vehicle
2HG: HONDA OF CANADA
MFG., INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC4-door/D16Y7
Body Type and Transmission Typ€
5: Sedan/s-speed Manual
6: Sedan/4-speed Automatic
Transmission Number
Code
Paint Code
Paint Code
Clover Green Pearl
New Vogue Silver Metallic
Flamenco Black Pearl
Titanium Metallic
Vintage Plum Pearl
ro
Paintro
S: Suzuka Plant, Mie Prefecture, JapanH: Alliston Plant, Ontario, CanadaSerial Number
Japan :800001-
Canada: 900001-
Vehicle ldentification Number
and Canadian Motor Vehicle
Safety Standard Certif ication
COLOR
NH.583M
D16Y7
Engine Type
D't6Y7 |1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
Japan: 5700001-
U.S.A.: 5750001-
5000001--t
Transmission Type
54RA : 4-speed Automatic TransmissronB4RA : 4-speed Automatic Transmissron
S40 :s-speed Manual Transmission
Serial Number
54RA lJapan) : 500000'1-
B4RA (U.S.A,); 900000 1-
S40 (Japan) : '1000001,
S4RA -
G-95P
NH,583M
NH.592P
YR-525M
RP.32P
1-30
ro

CANADA 2000 Model (2-door Coupel
Vehicle ldentification Number
lHG EJ6'l 2 * Y 1800001
Manufacturer, Make and
Type of Vehicle
1HG: HONDA OF AMERICA
MFG,, INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6r ClVlC2-door/D16Y7
EJ8: ClVlC2-door/D'16Y8
EM1: CIVIC 2-door/B1642
Body Type and Transmission Type
1 : Coupe/s-speed Manual
2: Coupe/4-speed Automatic
Vehicle Grade
2: DX, Si
4: SiR
5: SiR with ABS
6: DX with ABS and A,/C
L
7: DXG
Check Digit
Model Year
Y: 2000
Factory Code
L: East Libertv, Ohio Plant. U.S.A.
Serial Number
Vehicle ldentification Number
and Canadian Motor Vehicle
Safety Standard Certif ication
Paint Code
COLOR
NH-592P
81642 5700001
816A2: 1600 DOHC VTEC 16-valves
Sequential Multiport Fuel-iniected
Engine
Dl6Y7: '1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
D16Y8: 1600 SOHC WEC 16-valves
Sequential Multipon Fuel-injected
E ng ine
81642: 5700001-
D16Y7: 575000'l-
D16Y8: 578000'l-
B4RA :4-speedAutomaticTransmission
S40, S4C: s-speed Manual Transmissron
B4RA :9000001-
S40, S4C: 1000001-
Electron Blue Pearl
Clover Green Pearl
New Vogue Silver Metallic
Flamenco Black Pearl
Milano Red
8.95P
G.95P
NH-583M
NH.592P
R-81
ra
1-31

Standards and Service Limits
Manual Transmission S40 - Section 13
MEASUREMENT
Capacity | (US qt, tmp qt)
End playDiameter of ball bearing contact area A(Transmission housing side)Diameter of 4th, 5th gear contact area BDiameter of 3rd gear contact area CDiameter of ball bearing contact area D(Clutch housing side)Bunout
STANDARD INEW}'1.9 (2.0, 1.7)for overhaul1.8 (1.9, 1.6) for oitchange
0.11 0.18 (0.004 _ 0.007)21.987 - 22.000 (0.8656 0.8661)
26.980 26.993 (1.0622 _ 1.0627)33.984 34.000 (1.3380 1.3386)25.917 - 25.99011.0227 1.0232)
0.02 (0.001) max.
SEBVICE LIMIT
ro
MainshaftAdjust21.930 (0.8634)
26.930 ('1.0602i33.930 (1.3358)
25.92011.0205)
0.05 (0.002)
39.07 ('r.538)
0.33 {0.013)0.31 (0.012)
30.15 (1.187)
30.05 (1.183)
37.07 {1.459)0.31 (0.0'12)
28.35 (1.116)
LrO
39.009 39.025 (1.5358 1.5364)0.06 0.21 (0.002 0.008)0.06 0.19 (0.002 0.007)30.22 30.21 (1.190 1.192)30.12 - 30.17 (1.186 1.188)
37.009 37.025 (1.4570 _ 1.4577)0.06 - 0.19 (0.002 - 0.007)28.42 - 2a.47 11.119,1.1211Countershaft Diameter of needle bearing contact area ADjameter of lst gear contact area gDiameter of ball bearing contact area CRunout
30.000- 30.015 {1.181 1 - 1.1817)35.984 - 36.000 (1.4167 1.4173)24.980 24.993 (0.9835 - 0.9840)0.02 (0.001)max.
29.950 (1.1791)3s.930 r.4146)24.930 (0.9815)0.0s (0.002)
End play (When tightened by the specified torque)Thickness
41.009 - 41.025 ('t.6145 1.6152)0.03 0.10 (0.001 _ 0.004)30.41 30.44 (1.197 - 1 198)
41 .01 11.617J0.22 (0.009)
30.36 (1.195)
gear End ptay (When tightened by the specified torque)44.009 - 44.025 (1.7326 1.7333)0.04 - 0.12 (0.002 - 0 005)31.91 31.96 (1.256 1.258)
44.01 11.t35)0.24 (0.009)
31.85 (1.2s4)
33.04 {1.301)38.93 (1.533)32.01 (1.260)
27.06 (1.065)
33.93 (1.336)
3r.93 {1.257)22.81 (0.898)
23.51 (0.926)
15.08 (0.594)
0.14 (0.006)
0.4 (0.016)
0.16 (0.006)
o.6210.0244112.78 (0.5031)
t.D.o. D.Length
33.000 - 33.010 (1.2992 1.2996)38.989 39.000 11.53s0_ 1.53s4)32.03 - 32.06 tl.261 - 1.2621Spacer collar(Mainshaft 4thand 5th gear)
Beverse rdler gear LD.Gear to reverse gear shaft cjearance
27.002 27.012 (1.0631 _ 1.0635)33.989 - 34.000 (1.3381 - 1.3386)3r.989 - 32.000 (1.2594 1.2598)22.83 - 22.86 (0.899 0.900)23.53 23.56 (0.926 - 0.928)
rs.016 15.043 (0.5912 _ 0.5922)0.032 0.077 (0.0013 _ 0.0030)Ring-to gear clearance {Ring pushed against gear)0.73 - 1.l8 (0 029 - 0.046)Fork finger thickness
Fork to-synchro sleeve clearance
lsv2nd/sth I 6.2 - 6.410.244 - O.ZS2)3rdl4th 7.4 i.6lO 2g1 O 2ggt0.35 - 0.65 (0.014 - 0.026)Beverse shitt fork Fork pawl groove widthFork to-reverse idler gear clearanceL groove widthFork'to-5th/reverse shift piece pin clearance
12.7 - 13.0 (0.50 _ 0.51)0.5 1. t (0.020 0.043)7 .05 - 7 .25 tO.21A - 0.28510.05 0.35 (0.002 0.014)Sh ift a rm A tnner diameter of sh ift arm C contact ffiShift arr14-go "L;L ".m C clearance13.05 13.13 (0.514 0.517)0.05 - 0.23 (0.002 _ 0.009)Inner diameter of shift arm B shaft contact pointShift arm 8-to shaft clearanceShift arm B to-shift piece clearanceDiameter of shift piece contact point
13.973 - 14.000 (0.5501 0.5512)0.013 0.070 (0.0005 _ 0.0028)0.2 - 0.5 {0.008 0.020)12.9 13.0 (0.508 - 0.512)MBS Shift prece Diameter of pin6.9 7 .1 \O.27 0 2A)
0.095 (0.004)
0.14 (0.006)
Adjust with shim
Differenlial carrier Pinion shaft bore diameterCarrier-to pinion shaft clearanceDriveshaft bore diameterCarrier to,driveshaft clearance
18.010 18.028 (0.7091 _ 0.7098)0.023 0.057 (0.0009 - 0.0022)26.025 26.04s {1.0246_ 1.0254)0.045 - 0.086 (0.0018 0.0034)BacklashPinion gear bore diameterPinion gear-to pinion shaft clearance
0.05 0.15 (0.002 0.006)18.042 - 18.066 (0.7103 _ 0.7113)0.055 - 0.095 {0.0021 _ o.oo37)
0 0.1 10 - 0.004)
3-8
LO

Unit of length: mm (in)
Transmission oil
43.009 43.025 (1.6933 - 1.6939)
0.06 0.21 (0.002 - 0.008)
31.42 - 31.41 \1.231 1.2391
t.D.End play
Thickness
Diameter of ball bearing contact area A
Diameter of lst gear contact area I
Diameter of needle bearing contact area C
Runout
LD.End play {When tightened by the specified torque)
Thickness
LD.o.D.Length
Spacer collar(CoLrntershaft 2ndgear)
Spacer collar(Mainshaft 4thand 5th gear)
LD.o.D.Lengtn
Manual TransmissionS4C - Section 13
M€ASUREMENT
MainshaftFnd plaVDiameter of ball bearing contact area C(Clutch housing side)Diameter of 3rd gear contact area B
Diameter of ball bearing contact area 'q(Transmission housing side)
Runout
Capacity | (US qt, lmp qt)
LD.End play
Thickness
2.3 (2.4,2.0) for overhaul2.2 (2.3, 1.9)for oil change
0.11 - 0.18 (0.004 - 0.007)21 .917 - 21 .990 11.1015 - 1 .10201
37.984 38.000 (1.4954 1.4960)
27.987 - 28.000 (1.1018 1.1024)
STANDARD {NEW)
0.02 (0.001)max.
SERVICE LIMIT
Adtust27.930 (1.0996)
37 930 (1.4933)
27.940 (1.1000)
0.05 (0.002)
Mainshaft 3rd and4th gears
43.009 - 43.025 (1.6933 1.6939)
0.06 - 0.21 (0.002 0.008)
34.92 - 34.91 \1.315 1.311)
31.42 - 31.41 (1.237 1.239)
24.980 24.993 (0.9835 0.9840)
36.984 37.000 (1.4561 - 1.4567)
33.000 - 33.015 (1.2992 - 1.2998)
0.02 (0.0008) max.
3rd4th
43.08 (1.696)
0.3 (0.01)
34.3 ('t.350)
31.3 11.232)
43.08 (1.696)
0.3 (0.01)
31.311.232)
24.940 (0.9818)
36.930 (1.4539)
32.950 (1.2970)
0.05 (0.002)
41.07 (1.617)
0.25 (0.01)41.009 - 41.025 (1.6145 - 1.6152)
0.045 - 0.205 (0.0018 0.0081)
44.009 44.025 {1.7326 - 1.7333)
0.07 0.14 (0.003 - 0.006)28.92 - 28.97 (1.1386 -'j.1405)
36.521 - 36.531 (1.4378 1.4382)
41.989- 42.000 (1.6531 - 1.6535)
29.07 - 29.09 11.1444 - 1.1453)
44.07 (1.735)
0.24 (0.009)
28.8 (1.134)
36.54 (1.439)
41.93 (1.651)
31 .0O2 - 31 .012 11 .2205 - 1 .2209'l
36.989 - 37.000 {1.4563 - 1.4570)
56.45 - 56.55 1'2.2224 - 2.2264126.03 - 26.0A 11 .025 - 1 .021 |
31.06 (1.223)
36.94 (1.454)
(cont'd)
3-9

MEASUREMENTSTANDARD (NEW) SERVICE LIMITReverse idler geart.D.Gear-to reverse gear shaft clearance20.016 - 20.043 (0.7880 -0.7891)
0.036 - 0.084 {0.0014 - 0.0033)20.09 (0.7909)
0.16 (0.006)
Synchro ringRing to-gear clearance (Ring pushed against gear)0.73 - 1.18 (0.029 0.046)0.4 (0.016)Double coneClearance (Ring pushed against geadOuter synchro ring to gearIn ner synchro ring to-gearOuter synchro ring-to-synchro cone
0.9s - 1.68 10.037 - 0.066)0.5 - 1.0 (0.02 - 0.04)0.5 1.0 (0.02 - 0.04)
0.6 (0.024)
0.3 {0.01)0.3 (0.01)Shift forkFork {inger thicknessFork-to synchro sleeve clearance7.4 - 7.6 (0.291- 0.299i0.35 - 0.65 (0.015 0.026)1.0 (0.04)Beverse shift forkFork pawl groove widthFork-to-reverse idler gear clearanceL-groove width At 5th gear sideAt reverse sideFork'to-5th/reverse shift piece pin clearanceAt 5th gear sideAt reverse side
13.0 - 13.3 10.512 - 0.524)0.5 - 1.0 (0.02 - 0.04)7.4 t.1 10.29 -O.30)
7 .O5 - 7 .25 (0.21A - 0.2A5i'
0.4 0.9 (0.02 0.04)0.05 0.45 (0.002 - 0.018)
1€ {0.07)
Shift pieceShift piece-to-shift arm clearanceGroove width of shift arm contact areaShilt'piece-to-shift fork shaft clearanceWidth of shift lork contact area
0.1 - 0.3 (0.004 - 0.012)8.1-8.2 (0.319 - 0.323i0.2 - 0.5 (0.008 0.020)1 1.9 - 12.0 10.469 - 0.472)
0.6 (0.02)
0.8 (0.03)
Select armSelect arm-to-interlock clearanceSelect arm to-shim clearance0.05 - 0.20 (0.002 - 0.008)0.01 - 0.2 10.0004 - 0.008)0.45 (0.018)
InterlockWidth of select arm contact area9.9 - 10.0 (0.390 0.394)Change pieceChange piece-to-shilt arm holder clearanceGroove width ot shitt arm holder contact areaChange piece-to select arm clearanceGroove width of select arm contact area
0.05 - 0.35 (0.002 - 0.014)12.05 - 12.15 \0.474 -0.47a1
0.05 - 0.25 (0.002 - 0.010)12.05 - 12. t5 (0.474 - 0.478)
0.8 {0.03)
0.5 (0.02)
Final driven gearBacklash0.090 - 0.149 (0.0035 - 0.0059)0.200 (0.008)DifferentialcarrierPinion shatt bore diameterCarrier to-pinion shaft clearanceDriveshaft bore diameterCarrier-to driveshaft clearanceCarrier-to-int6rmediate shatt clearance
18.000 - 18.016 10.7087 - 0.7093)0.013 - 0.045 {0.001 0.002)24.000 - 28.021 11.1024 1.1032)0.020,0.062 (0.0008 - 0.0024)0.05 - 0.087 {0.0020 - 0.0034)
0.10 {0.004)
0.12 (0.005)
0.14 (0.006)
Differential piniongearBacklashPinion gear bore diameterPinion gear-to-pinion shaft clearance
0.05 -0.15 (0.002 - 0.006)18.042 18.066 (0.710 - 0.711)0.055 - 0.095 (0.002 - 0.004)0.15 (0.006)
Set ring to bearing outer race0 - 0.10 (0 - 0.004)Adjust with shim
Standards and
Manual Transmission
Service
S4C (cont'd)
Limits
- Section 13
ua
.'1'
3-10
L,O