2000 HONDA CIVIC brake sensor

Transmission
Removal
@Maks sure lifts, iacks and safety stands are placedproperly, and hoist bracket ate aftached to the cor_rec{ position on the engine lsee section 1).Apply parking brake and block rear whoels so vehiclewill not roll off stands and fall on you while workingunder it.
CAUTION: Use tender covers to avoid damaging paint-ed surfaces.
1, Disconnect the battery negative (_) terminal fromthe battery, then remove the positive (+) terminal.
2. Remove the intake air duct.
D16Y7 engins:
Remove the intake air duct and resonator.
D16Y8 engine:
Remove the intake air duct and the air cleaner hous-ing assembly,
3. Remove the starter cables and cable holder fromthe starter motor.
MOTOR CABLE
MOTOR CABLE
14-122
4. Remove the transmission ground cable, and discon_nect the lock-up control solenoid connector.
LOCK.UP CONTROLSOLENOID CONNECTOR
5, Disconnect the vehicle speed sensor (VSS) connec_tor and the countershaft speed sensor connector.
VEHICLE SPEED

Continuously Variable Transmission (CVTI
Special Tools ................ 14-194
Description .................... 14-195
Clutches/Reverse Brake/Planetary
Gear/Pulleys .......... 14-198
power Flow ..............,..... 14-200
Electronic Control SYstem(,96 - 98 Modets) ......14-203
Electronic Control System
('99 - oo Models) " 14-205
Hydraulic Control '....... 14-208
Hydraulic Flow .'..-.....'... '14-212
Park Mechanism .....-...'.' 14-222
Eleqtrical Systom
Component Locations'96 - 98 Models """"""' 14-224,99 - 00 Modets ............. 14-225
TCM Circuit Diagram ('96 - 98 Models) ............. 14-226
TCM Terminal Voltage/Measuring Condiiions ('96 - 98 Models) '.... 14-228
PcM Circuit Oiaqram{A/T Control System: '99 - 00 Models} ...--.... 14-230
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)
A/4 Control System .'.'...14-232
Troubleshooting Procedures ... . .... .....',........."' '14-234
Symptom-to-ComPonent Chart
Electrical System - '96 - 98 Models ......'..... '14-234
Electrical System -'99 - 00 Models ..'....-..-. '11-210
Electrical Troubleshooting
Troubleshooting Flowcharts('96 - 98 Models) """'11-242
Troubleshooting Flowchart
('99 - 0O Modets) ...... 14-265
Linear Solenoids/lnhibitor Solenoid
Test ......................... . ...... 14-29f
Drive Pulley/Driven Pulley/Secondary Gear
Shaft Speed Sensors
Replacement .........'...... .14-292
Start Clutch Control
Start Clutch Calibration Procedure ....... ....,. 14-293
Hydraulic SYstem
Symptom-to-ComPonent Chart
Hydraulic System '.'.......14-294
Road Test ............................ 14-296
Stall Speed
Test......................... ...... 14-294
Fluid Level
Checking/Changing ....... 14-299
Pressure Testing ................. 14-300
Lower Valve BodY AssemblY
Replacement ..........,... 14-302
ATF Filter
Removal/lnstallation ..... 14-303
Transmission
Transmission
Removal ........... . 14-304
lllustrated Index
Transmission/Lower Valve BodY
Assembly ................. 14-308
Transmission Housing/Flywheel Housing ... 14-310
End Cover/f ntermediate Housing ..........'.'.... 14-312
Transmission Housing/Lower Valve Body Assembly
Removal ..........'.... .. " 14-314
Transmission Housing/Flywhesl Housing
Removal ................. ........ 1+316
End Cover/lntermediate Housing
14-318Removal .........,...............
Manual Valve Body
Disassembly/lnspection/Reassemblv .'.'.'..... 1 4-320
Forward Clutch
lltustrated Index ........................................ 14-321
Disassemblv .................. 14-322
Reassemblv , ,, . ',','......14-324
Secondary Gear Shaft
25 x 35 mm Thrust Shim Selection ..'.'....-... 14-324
Differential
lllustrated lndex ...,.....................,.,...-.-.-...'... 14-329
Backlash Inspection .-....14-329
Bearing Replacement ......'........'....'... ....'... 14-330
Differential Carrier Replacement ........'........ 14-330
Oil Seal Removal ........... 14-331
Oil Seal Installation/Side Clearance ....... . . 14-331
Flywheel Housing Input Shaft Oil Seal
Replacement .....,.... ...'.'.. 14-333
Transmission Housing Bearings
Driven Pulley Shaft Bearing
Replacenient ...................'. . ...................'.. 14-334
Secondary Gear Shaft Bearing
Reolacbment ...................... . .......... . ........ 14-335
Flywheel Housing Beating
Secondary Gear Shaft BearingReo1acement..................,........................... 14-335
Ring Gear Bearing
Replacement......... ........ 14-336
Control Shaft Assembly
Removal/lnstallation ....................'........... 14-336
Transmission
Reassembly .................. 14-338
Flywheel/Drive Plate .. . ...... . ...... ... . ....-.....'.'...14-341
Transmission
lnstalation ..................... 14-348
Cooler Flushing .'......... 14-352
shift cable
Removal/lnstallation....'........." """ 14-354
Adjustment .......'........ 14-355
Shift Lever ........................,. 14'356
Shift Indicator Panel
Adjustment ................ 14-357
ATF Cooler/Hoses
lnsta llation ......,,...... .... 14-357

Description
The Continuously Variable Transmission (CVT) is an electronically controlled automatic transmission with drive and driv
en Oullevs, and a steel belt. The CVT provides non stage speeds forward and one reverse. The entire unit is positioned in
line with the engine.
Transmission
Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being staned.
The transmission has four parallel shafts: the input shaft, the drive pulley shaft. the driven pulley shaft, and the secondary
gear shaft. The input shaft is in line with the engine crankshaft. The drive pulley shaft and the driven pulley shaft consist of
movable and fixed face pulleys. Both pulleys are linked by the steel belt.
The input shaft includes the sun gear. The drive pulley shaft includes the forward clutch which mounts the carrier assem-
bly on the forward clutch drum. The carrier assembly includes the pinion gears which mesh with the sun gear and the ring
gear. The ring gear has a hub-mounted reverse brake disc.
The driven pulley shaft includes the start clutch and the secondary drive gear which is integral with the park gear' The sec-
ondary gear shaft is positioned between the secondary drive gear and the final driven gear. The secondary gear shaft
includes the secondary driven gear which serves to change the rotation direction. because the drive pulley shaft and the
driven oullev shaft rotate the same direction. When certain combinations of planetary gears in the transmission are
engaged by the clutches and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft
to provide E, E, E, and El.
Electronic Control'96 - 98 Models:
The electronic control system consists of the Transmission Control Module (TCM), sensors, three linear solenoids, and a
inhibitor solenoid. Shifting is electronically controlled under all conditions'
The TCM is located below the dashboard, behind the kick panel on the driver's side.'99 - 00 Models:
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, three linear solenoids and an
inhibitor solenoid. Shifting is electronically controlled under all conditions. A Grade Logic Control System to control shift-
ing in E position while the vehicle is ascending or descending a slope.
The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the Pressure Low (PL) reguiator valve body, the shift valve
body, the start clutch control valve body, and the secondary valve body. They are positioned on the lower part of the
transmission housing.
The main valve body contains the Pressure High (PH) control valve, the lubrication valve, and the pitot regulator valve.
The secondary valve body contains the PH regulator valve, the clutch reducing valve, the start clutch valve accumulator,
and the shift inhibitor valve. The PL regulator valve body contains the PL regulator valve and the PH-PL control valve
which is ioined to the PH,PL control linear solenoid. The inhibitor solenoid valve is bolted on the PL regulator valve body.
The shift valve body contains the shift valve and the shift control valve. which is joined to the shift control linear solenoid.
The start clutch control valve body contains the start clutch control valve, which is joined to the start clutch control linear
solenoid. The linear solenoids and the inhibitor solenoid are controlled by the TCM or PCM. The manual valve body which
contains the manual valve and the reverse inhibitor valve, is bolted on the intermediate housing.
The ATF pump assembly is located on the transmission housing, and is linked with the input shaft by the sprockets and
the sprocket chain. The pulleys and the clutch receive fluid from their respective feed pipes, and the reverse brake receives
fluid from internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which linear solenoid the TCM or PCM will activate.
Activating the shift control linear solenoid changes the shift control valve pressure, causing the shift valve to move. This
pressurizes the drive pulley pressure to the drive pulley and the driven pulley pressure to the driven pulley and changes
their effective pulley ratio. Activating the start clutch control linear solenoid moves the start clutch control valve. The start
clutch control valve uncovers the port, providing pressure to the start clutch to engage it(cont'd)
14-195
,!

Description
Electronic Control System ('99 - 00 Modelsl (cont'dl
Grade Logic Control System
How it works:
The PcM compares actual driving conditions with memorized driving conditions. based on the input from the vehiclespeed sensor, the throttle position sensor, the manifold absolute pressure sensor, the engine coolant temperature sensor,the brake switch signal, and the shift lever position signal, to control shifting while the vehicle is ascending or descendinga slope.
Ascending Control
When the PCM determines that the vehicle is climbing a hill in E position, the system selects the most suitable shiftschedule (pulley ratio) according to the magnitude of a gradient. so the vehicle can run smooth and have more powerwhen needed. There are three ascending modes with different shift schedules according to the magnitude ot a gradient inthe PCM.
Descending Control
when the PCM determines that the vehicle is going down a hill in E position. the system selects the most suitable shiftschedule (pulley ratio) according to the magnitude of a gradient. This, in combinstion with engine braking, achievessmooth driving when the vehicle is descending, There are three descending modes with different shift schedules accord-ing to the magnitude of a gradient in the PCM.
L
14-206

Component Locations
36 - 98 Models
BRAKE SWITCH
DRIVEN PULLEYSPEED SENSOR
INHIBITOR SOLENOID
ENGINE CONTROLMODULE IECMI
SECONDARY GEAR SHAFTSPEEO SENSOR
AUTOMATIC TRANSAXLE (A/T}GEAR POSITION SWITCI{
MANIFOLD ABSOLUTE
VEHICLE SPEEO SENSOR{vss}
IMAPI SENSOR
THROTTI.I POSITION {TPISENSOR
PH.PL CONTROLLINEAR SOLENOID
/i/ i,' / ,','4
,i/:1
t"--.---.- i,,
-_,-:-_a.--:
il
START CLUTCH CONTROLLINEAR SOLENOIDPULLEY
SHIFT CONTROLLINEAR SOLENOTD
$r,
14-224
h
SPEED SENSOR

TCM CONNECTOR B (22P}
Terminal NumbelSignalDescriptionMeasuring Conditions/Terminal Voltage
B1SOL INHInhibitor solenoid controlWith inhibitor solenoid ON: Baftery voltage
With inhibitor solenoid OFF: 0 V
82MAP (PB)-M an if old Absol r-rte Pressure IMAP)
sensor signal inPUtWith iqnition switch ON (ll): Approx.2.5 V
With e;gine adling: Approx. 1.0 V (depending on
engine speed)
B3Not used
B4TPS-Throttle Position (TP) sensor signal
input
With ignition switch ON (ll) and throftle fully open:
4.14 - 4.42 VWith ignition switch ON (ll) and throttle fully
closed: 0.44 - 0.56 V
VSSVehicle Speed Sensor (VSS) signal
Inpur
With ignition switch ON (ll) and rotating front
wheelsr 0-5Vcycle
TMBData communication with ECM:
Transmission control data outpUt
With ignilion swltch UN lll): rulslng slgnar
81TMAData communication with EClvl:
PGM Fl control data inPut
With ignition swltch uN {ll,: l-ulslng slgnal
B8NDN SGDriven pulley speed sensor ground
B9NDNDriven pulley speed sensor signal
input
ln other thTnE and E position: Pulsing signal
810NDRDrive pulley speed sensor signal
Input
-tn ottrer ttran E ana E position: Pulsing signal
811Not used
812STOP SWBrake switch signal inPutWith brake pedal depressed: Battery voltage
With brake pedal released: 0 V
813DIAG-H(TXD/RXD)Data communication:Diagnostic trouble code outPut
Wittr ignitio.r s*itct' ON (ll): Approx 5.0 V
814Se-ice ctrect signatWith ignition switch ON (ll) and service check
connector oPen: APProx.5 V
With iqnition switch ON (ll) and service check
"onn"itot. connect"d with special tool: 0 V
Secondary gear shaft speed sensor
signal input
Depending on vehicle speed: Pulsing signal
When vehicle is stoPped: 0 V815VEL
816VEL SGSecondary gear shaft speed sensorgrouno
817NDR SGDrive pulley speed sensor ground
818HBRK SWParking brake switch signal inPutWith parking brake lever pulledr 0 V
With parking brake lever released: Battery voltage
819Not used
B20VREF+5 V relerenceWith ignition switch ON (ll): Approx 5 V
821Not used
Not used

Troubleshooting Flowchart - Vehicle Speed Sensor (VSS)
NOTE: Record all freeze data before you troubleshoot'
Po$rible Ctuse
. Disconnected vehicle speed
sensor (VSS) connectol. Short or open in VSS wire' Faulty VSS
@. Make sure lifts, iacks, and sal€tY stands are placed properly lsoe section 1)'
. Set the parking brake securelv, and block the rear wheels'
. iacr upile rront or the vehicle, and support it with safety st'nds'
TCM CONNECTORS
Wire side of female terminals
. OBD ll Scan Tool indicates Code
P1791.. Setf-diagno3is E indicato. light
blinks tour times.
Refer to seclion 23 for vehicle
soeed sensor IVSSI test
Check the VSS Voltage:
1. Raise the vehicle2. Shift the transmission to lEposrtlon.3. Disconnect the A (26P) and B(22P) connectors from the
TCM.4. Turn the ignition switch ON {ll).
5. Rotate the front wheel and
check for the voltage between
the 85 and 413 or A26 termi-
nals. Block the other wheel so
at does not turn
Check for oP€n in the wire
between the 85 terminal and the
vehicle speed sensor {VSS}. lf
wire is OK, check the vSS (see
soction 23).
Does0Vandapprox 5 V or more
appear alternatelY?
Check for loos€ TCM connedors
lI nec€ssary, substitute a known'
good TCM and recheck.
14-243

t.
rl,
fl,
PROBABLE CAUSE LIST
Low CVT fluid level
ATF pump worn. AT gears worn or damaged. Foreign material in ATF pump.
ATF pump chain/ATF pump sprocket worn or damaged.
Input shaft worn or damaged.
Sun gear worn or damaged.
Final driven oear worn or damaqed,
Secondary drive gear/secondary driven gear worn or damaged-
5
6
1
8Flywheel/drive plate worn or damaged.
Intermediate housing assembly worn or damaged.9
'10Forward clutch defective.
Shift cable broken/out of adiustment.
M"nu"t t"uffi
ATF feed pipe (pulley pressure) worn or damaged.
Vchiclc speed sensor defective.
TCM or PCM defective.
Reverse brake detective.
1'r
't2
13
14
16
'11
'18
1qPlanetary gear worn or damaged.
Sta rt clutch defective.
ATF feed pipe (start clutch pressure) worn or damaged
20
t't
Clutch clearance/reverse brake clearance incorrect.
23Reverse brake return spring/retainer worn or damaged
24Needle bearing on input shaft worn or damaged.
25Thrust needle bearing on carrier worn or damaged.
Thrust washer on carrier worn or damaged.
Enoine outout low.------------------------
Flvwhcel assemblv defective.
Control lever worn or damaged.
Park pawl/park pawl shaft worn or damaged
Detent lever/park brake rod assembly worn or damaged
27
29
30
32Park gear worn or damaged.
Park pawl spring worn or damaged.
ATF strainer/ATF filter clogged.
Lower valve body assembly defective.
Lower valve bodv assemblv defective (PL regulator valve body assembly defective)'
33
34
50
Lower valve bodv assembly defective (shift valve body assembly defective).
Lower valve bodv assemblv defective (start clutch control valve body assembly defective)'
39Lower valve bodv assemblv defective {inhibitor solenoid defective}
40Solenoid harness worn or damaged.
Manual valve body worn or damaged.
PB feedback system defective.
CVT fluid deteriorated.
41
43
14-295