Page 1234 of 2189
Doors
Door Panel Replacement
NOTE; Take care not to scratch the door panel and otherpans.
1. Remove:
. Inner handle (see page 20-3)
. Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle by pulling
HANOLE
3. Remove the door grip cover and speaker cover, thenremove the screws.
>: Screw locations, 5POWER WTNOOWswtTct{
the clip out with a wire hook.
20-4
4. Release the clips that hold the door panel. Remove
the door panel by pulling it upward.
NOTE: Remove the door panel with as little bending
as possible to avoid creasing or breaking it.
95 mm {3.74 in.)
.L12 mm(0.47 in.) fTRIM PADREMOVER(Commercially
availablelSnap-on#A'177, o.equivalenllmm(0.04 in.l
r_
rr-l
45 mm(1.77 in.l
>i Clip loc.tions, 5
lu-i
J$- I
:fe i
cL,P / IREMovERil I
_ _t/
Dasconnect the;peaker connector,
5. lnstallation is the reverse of the removal procedure.
Page 1240 of 2189
Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel and otherparts.
1. Remove:
. Inner handle (see page 20-9)
. Regulator handle (see page 20-4)
2. Remove the door grip cover, then remove the screws.
>: Screw location3.2
20-10
3. Release the clips that hold the door panel. Removethe door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-ang as possible to avoid creasing or breaking it.
,L12 mm(0.47 in.) T-TRIM PADREMOVER(Commercially
available)Snap-on#4177, orequival€nt
4
lNlrRrM PAD---_Jl iREMOVER .I+ ]
F/
rt{-
lmm l---4 ,nu"(o.o1in.l 1 f- -l45 mm '
11.77 in.l
>rClip locations, T
4. Installation is the reverse of the removal Drocedure.
Page 1244 of 2189
Doors
Door Index
2DI3D:
OU?ERWEATHERSIRIP
GLASS GUIDECLIP
I sAsH
€*/
.u\
\Y\I
et'
SPEAKER COVER
INNER HANDLE
ii MTRROR MOUNT<]<-- COVER PANEL
-it v
$=-!xtruce
re
(sqjR5f"'
@." \s-l
h-P
-Qa,
(l+,
@
TRIM(with power door locks)
eowen ooon
rocK swrrcH
\b
INNEF HANOLETRIM{without power
dD door locks)
DOORAdjustment,page 20-23
BRACKET
dl
h
W/
ARMRESTPOCKET
;ril;"i-"- 9
JE
powen____-.-@
wtNDow .*\L'l
swrrcH
t
-p
Q*-BsfL-,"ARMRESTPOCKETlwith power
PLASTICCOVER
,",
S
dnJ.*-{
r-1*{
,P
SPEAKER
20-14
Page 1246 of 2189
Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
l^
J[
=l$
ll,\*
atr-
,,)
REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL
Page 1270 of 2189

Rear WindowOuarter Glass
Installation {cont'd)
13. Use suction cups to hold the rear window over theopening. align it with the alignment marks made inslep 6. and set it down on the adhesive. Lightly pushon the rea. window until its edges are fully seatedon the adhesive allthe way around.
NOTE: Do not open or close the doors until the adhe_sive is drv.
sucTtoNCUPS
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the rear window. use a soft shop towel damp-ened with alcohol.
Let the adhesive dry for at least one hour. thenspray water over the rear window and check forleaks, Mark the leaking areas, let the rear windowdry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterrear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Tr,vist the body excessively lsuch as when goingin and out of driveways at an angle or drivingover rough, uneven roads).
14.
15.
\
20-40
Removal
3D:
CAUTION:
a Pul on gloves to protect your hands.. Use seat covers to avoid damaging any surfaces,
1. To remove the quarter glass, first remove the:. Rear seat-back and rear seat cushion (see page20_80)
. Rear center shelf and rear side shelf lsee page20_60)
. Rear trim panel and side trim panel (see page20_60)
. Upper anchor bolts from the front and rear seatbelts {see pages 20-86. 89). Ouarter trim panel (see page20-60)
2, From inside the car, use a knife to cut through thequarter glass adhesive all the way around.
NOTE:
. lf the clip on the rear edge is broken, the quarterglass can be reinstalled using butyltape (see page20-421.
. Apply protective tape along the edge of the entirequarter glass opening flange.
OUARTERGLASS
Page 1274 of 2189

Ouarter Glass
Installation (cont'd)
11. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. put the canridge in acaulking gun, and run a bead of adhesive aroundthe edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peelthe separator off the butyl tape after applying theadhesive.
. Apply the adhesive within 30 minutes after apply_ing the glass primer.
i:.8i".,1/:ADHES,'E
8 rnm(0.31 in.l
OUARIERGLASS TRIM
OUARTERGLASS TFIM
BUTYI.TAPE
OUARTER GLASS
[-4m,^,GLASS \
32 mm{1.3 in.)
''='I
'"r"\
/ drt".GLASS TAPE
20-44
12. Use suction cups to hold the quarter glass over theopening, align the clips, and set it down on the adhe-sive. Lightly push on the quaner glass until its edgesare fully seated on the adhesive all the way around.
NOTE: Do not open or close the doors until theadhesive is drv.
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the quarter glass, wipe with a soft shop toweldampened with alcohol.
Let the adhesive dry for at least one hour, thenspray water over the quarter glass and check forleaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterquarter glass installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Twist the body excessively (such as when goingan and out of driveways at an angle or drivingover rough, uneven roads).
15.
14.
CLIP
Page 1295 of 2189

4. Remove the rear roof trim and clips, and remove
the roof trim and socket plug (moonroof model).
>: Clip locationsA> 2DllD,7 B > With moonroof, 'l
3D.5 Without moonroof,3
[il',fEl
t% .l €E .l':: =,/ _._- ,/
2D l3D l4Dl
REAR ROOFTRIM
3D:
t
REAR ROOF
TRIM
2D:
5.
7.
OUARTERIRIM PANEL
4D: Lower the rear pillar trim on both sides
3D: Remove the upper anchor bolts from the front
and rear seat belts (see pages 20-86, 89), then lower
the quarter trim panel on left side.
2D: Remove the upper anchor bolt from the front
seat belt (see page 20-86), then lower the quaner
trim panel on left side.
Lower the headliner.
Carefully remove the headliner through the passen-
ger's door opening (2Dl4D) or hatch opening (3D).
Installation is the reverse of the removal procedure.
NOTE:
. When inserting the headliner through the open-
ing, be careful not to fold or bend it. Also, be care-
ful not to scratch the bodY.
. Check that both sides of the headliner are
securely attached to the trim.
. When installing the roof trim, install the joint
toward the right side (moonroot model)
6.
8.
20-65
Page 1333 of 2189
Door and Side Moldings
Replacement
CAUTION: When prying with a flat-tip scr6wdrivgr, wrap it with protective tape to prevent damags'
NOTE;
. To remove the front side molding, remove the inner fender (see page 20-106)'
. To remove the door moiding, remove the door panel (see pages 20-4, 10, 16) and plastic cover.
. To removethe rearside molding, remove the side trim panel (see pages 20-60,611'
. Take care not to bend the door moldings.
. Before reassembling, clean the door bonding surface with a sponge dampened in alcohol'
. After cleaning, keep oil, grease and water from getting on the surface'
. lf necessary, replace any damaged clips.
4D:
FRONT DOORAdhesive areas.
2Dl3Dl
B>,3c>,2
REAR SIDEMOLOING
a: Plastic nut loc€tion. 1
@)
(cont'dl
20-103
MOLDING
>: Clip locations
A >: 4D, 112')13D,7