Page 1298 of 2189

Dashboard
Component RemovaUlnstallation
CAUTION: When prying with a flat-tip screwdriver,
wrap it with protoctivo tape, and apply protective tape
around tho r6lat6d parts, to prevent damag6.
NOTE: Take care not to scratch the dashboard and relatedpans.
Instrument Danel removal:
1.Lower the steering column.
Remove the screws, and detach the clips, then care-
fully remove the instrument panel.
3. Installation is the reverse of the removal procedure.
>: Clip locations, 2
.il |
Pit)_ _ ,/
>: Screw locations,2
^l
@sl
:)
PANEL
20-68
Driver's dashboard lower cover and knee bolster removal:
SRS components are located in this area. Review the SRS
component locations, precautions. and procedures in the
SRS section (24) before performing repairs or service.
'1. Remove the screws, and detach the clips, then
remove the driver's dashboard lower cover. lf
equipped with power mirrors and moonroof, discon-
nect the connectors.
>: Screw, boh loc.tionsA>.3B>,2
_-rri I /a_6x1.0mm*\Y @{[) s 8 N'm tt o rst'm,
_-_- J _ \J- 7 2_rbtftl -_
>: Clip locationsA>.2 B >, 1
tu
DRIVER'S DASHBOARDLOWER COVER
Remove the bolts, then remove the knee bolster.
Installation is the reverse of the removal procedure.
Page 1300 of 2189

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS
Page 1336 of 2189
Inner Fender, Fenderwell rrim, Fuel Pipe protector and Rear
Air Outlet
Replacement
NOTE: lf necessary, replace any damaged clips.
Inner tender:
>: Screw locations,4
r\
tllpo" l:,/
>: Clip locations, 7
Fenderwell trim/Fuel pipe protector/Rea. air outlet:
NOTE:
. Take care not to bend the fenderwell trim.. Before lnstalling the fenderwell trim, clean the bodybonding surface with a sponge dampened in alcohol.. After cleaning, keep oil, grease or water from getting onthe surface.
. To remove the fuel pipe protector, first remove the rearwheel (see section 18).. To remove the rear air outlet, first remove the rearbumper (see page 20 95).
STEEL FENDERWELL
>: Clip locationsA>,4B>,4
l;1A
!--l1!
c >,2
I
tAh'frv
\:
+
\-
20-106
Page 1351 of 2189
I t:3D
SECTION AA
012 {0.47) Upper Arm
@20 {0.8) Locat. Hole
Lower Arm Center
Damoer Lower Bush Center
20-121
Page 1376 of 2189
lllustrated Index
'96 - 98 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section {24) before performing repairs or service.
BLOWER UNITReplacement, page 21-37Overhaul, page 21-38
HEATER UNITBeplacement, page 21-39Overhaul, page 21-41BLOWERRESISTOBTest,
CONTROL MOTORTest, page 21-48Replacement, page 21'48
a/c swtTcH{wirh A/c)
MOO€MOTORTest, page 21 47Replacement, page 21'47
AIR MIX CONTROL CABLEAdjustment, page 2'1-44Replacement, page 21'43
HEATER FANswtTcHTest, page 2l'49
MODEHEATER CONTBOLPANELswrTcHEsTest, page 21 50Rgplacement, page 2'l-42Overhaul, page 21-43
TEMPERATURE CONTROLLEVERAdiustment, page 21 44
Detroster-aqtivated A/C System
Turning the defroster on activates the A,/C and sets the air flow mode to FRESH. lt is possible to turn the A,/C off or to
change the air flow to RECIRCULATE by pressing the A/C bunon or the FRESH/RECIRCULATE button.
21-2
Page 1377 of 2189
'99 - 00 Models
SRS components are located in this area, Review the SRS component locations, precautions, and procedures in the SRS
section (24) betore perfoming repairs or service.
HEATER UNITReplacement, page 21'39
Overhaul, page 21-41
BLOWEB UNITReplacement, page 21-37Overhaul, page 21 38
HEATER FANswtTcH
RECIRCULATIONCONTROL MOTORTest, page 21-48Beplacement, page 21-48
AIR MIX CONTROL MOTOBTest, page 21-46Replacement, page 21 46
BLOWERTest, page 21-49
POWER TRANSISTORTest, page 21 50
HIGH RELAY
MODE CONTROLDIALHEATER VALVE CABLEAdjustment, page 21 45TEMPERATURE CONTROLDIALAdjustment, page 21-45
REAR WINDOWDEFOGGERswtrcHSee section 23MODEMOTORTest, page 21 47Replacement, page 2 l-47A/C SWTTCH
lwith A/cl
CONTROL SWITCH
21-3
Page 1380 of 2189

Troubleshooting -'96 - 98 Models
Symptom Chart
NOTE;
. Check the engine coolant level. and allow the engine to warm up before troubleshooting.
. Any abnormality must be corrected before continuing the test.
. Because of the precise measurements needed. use a multimeter when testing.
o Before performing any troubleshooting procedures check:- Fuses No. 41 11.5 Al, No. 55 (40 A) in the under-hood fuse/relay box. and No. 17 (7.5 A) in the under-dash fuse/relay
box- Grounds No. G401, G402- Cleanliness and tightness of all connectors
SymptomRomedy
Hot air flow is low.Blower motor runs. but one or more
speeds are inoperative.
Perform the procedures in the flowchart (see page 21-8).
Blower runs properly.Check for the following:. Clogged heater duct. Clogged heater outlet. Incorrect door position
No hot air flow.Blower motor does not run at all,Perform the procedures in the flowchart (see page 21-10).
Blower motor runs.Check for the following:. Clogged heater duct. Clogged blower outlet. Clogged heater valve. Faultv air mix door. Heater valve cable adjustment (see page 21-44). Air mix control cable adiustment (see page 2'l-441. Faulty cooling system thermostat (see section 10). Clogged evaporator (with air conditioning). Frozen evaporator {with air conditioning)
Mode control motor does not run, or one or more modes
are inooerative.
Perform the procedures in the flowchart (see page 21-13).
Recirculation control door does not chanqe between
FRESH and RECIRCULATE.
Perform the procedu.es in the flowchan (see page 21-16).
Both heater and A,/C do not work.Perform the procedures in the flowchart (see page 21-18),
21-6
Page 1382 of 2189
Troubleshooting -'96 - 98 Models
Blower Motor Speed
HEATER FAN SWITCH 6P CONNECTOR
Wire side of female terminals
21-a
Blower motor runs. but one orrnore speeds are inoperative,
Chsck for a short or an open inthe wire{s}:Turn the ignition switch ON {ll),and the heater fan switch OFF.
Does the blower motor run?
Check for a shon in th6 wirels):1. Turn the ignition switch OFF.2. Disconnect the blower motor2P connector,3. Remove the center dashboardlower cover (see section 20),and disconnect the heater lanswitch 6P connector,4. Disconnect the blower resistor 4P connector,5. Check for continuity betweenthe No. 2,3, 4 and 5lerminalsof the heater fan switch 6Pconnector and body ground
individually.
ls there continuity?Reolace the heater fan switch,
Repair short in the wire(s)beiween the blower resistor, theheater tan switch and the blowermotor,
To page 21 9