\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)
Emission Gontrol System
Evaporative Emission (EVAPI Controls (cont'dl
(From page 11-271)
I
ECM/PCM CONNECTOR D I32P}
PGl IBLKI
Check the EVAP purge controlsolenoid valvei1. Reconnect the EVAP purge
control solenoid valve 2P con-nector.2. Connect ECM/PCM connectorterminals A15 and 410 with a
Check for an open or short in thewire (PCS line):Measure voltage between ECM/PCM connector terminal A15 andbody gro!nd.
Does the solenoid valve clickwhen the jumper is connected?
Che'ck for a short in the wir6 {PCSline):1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P).
3. Disconnect the EVAP purgecontrol solenoid valve 2P connector.4. Check lor continuity betweenbody ground and ECM/PCMconnector terminal A15.
Repai. short in the wir6s betwoonthe EVAP purge control solanoidvalve and ECM/rcM lA15l.
R€pair op€n in the wir$ betwo€ntho EVAP purge control solenoidvalve and ECM/rcM lA15l.
Check the vacuum lin€3:Check the vacuum lines ol EVAPsystem for misrouting, leakage,breakage and clogging.
Are the vacuum lines OK?
PCS {REO/YEL)
t389t0'tt
12l3'I'tt5t5'11IE1920232a
?5212A2930
PCS {RED/YEL)
23a67E9t0It
12t3'ta't5l617ta1920222321
2a2728A30
0) Pcs {REo/YELI
-272
Emission Control System
Evaporative Emission (EVAP) Gontrols (cont'd)
'99 - 0O models only:
The scan tool indicates Diagnostic Trouble Code (DTC) P0451: The Fuel Tank Pressure sensor circuit range/oerformance Droblem.
ECM/PCM CONNECTORS
wire side ot femare terminars sG2 IGRN/BLK)
FUEL TANKPRESSURESENSOR
VACUUMPUMP/GAUGE,0 - 30 in.Hg
FUEL TANKPRESSURE SENSORASSEMBLY
EVAP TWOWAY VALVE
IJ
tl'
Ths MIL has been reDortgd on.DTC m/$1 i3 stored.
Check the tuel tank pros3ure ser|-sor:1. Do the ECM/PCM Reset Proce-dure.2. Remove the tuellill cap.3. Turn the ignition switch ON (ll).4. N4onitor the FTP Sensor volt-age with the Honda PGMTester, or measure voltagebetween body ground andECN4/PCM connector terminalsA29 and C18.
ls there approx. 2.5 V7
Check tho tuel tank pressure !on-soa:1. Remove the fuel tank (seepage 11 2421.2. Remove the fuel tank pres-sure sensor assembly fromthe fueltank.3. Connect the fuel tank PressureSensor sub-harness 6P con-nector to the access panelside connector,4. Disconnect the hose betweenthe EVAP two way valvg andthe fuel tank pressure sensor atthe EVAP two way valve end.5. Connect a vacuum pump tothe open end ofthat hose.6. Turn the ignition switch ON (ll).7. Monitor the FTP Sensor volt,age with the Honda PGMTester, or measure voltagebetween ECM/PCM connectorterminals A29 and C18, andcarefully pump vacuum on thehose one stroke at a time.8. The voltage sho!ld smoothlydrop from the stading approx.2.5 V down to approx. '1.5 V.STOP applying vacuum whenthe voltage drops to approx. 1.5V or damage to the fuel tankpressure sensor may occur.
Does the voltage drop toapprox. 1.5 V and hold?
Sub3titute a known-good ECM/PCM and r6check. It symptom/indicltion 90e3 aw.y, replac\. th€original ECM/PCM.
A (32P)
A973X - 041 -
xxxxx
11-274
\J
Fuel Tank Pro3sure sensor 196 D16Y8 engine (coupe).'97 D15Y7 engine {coupe: KL model, sedan: KL (LX) modeu,'97
D16Y8 engine (coupe: all models, sedan: KL model, '98-all models) '99 - 00 D16Y5 engine with M/Tl:
\
PTANK
{LT GRNI
vcc2(YEL/BLU}
Wire side oI female terminals
FUEL TANKPRESSURE SENSOR3P CONNECTOR (C7921
sG2IGRN/8LK)
Foc2l::il":"toolindicatesDiagnosticTroublecode(DTc)P0452:A|owvo|tageprob|emintheFue|TankPressure
The fuel tank pressure sensor converts fuel tank absolute pressure into electrical signals and inputs the EcM/PCM.
OUTPUTVOLTAGEtvt4.5
-? kPa(-50 mmHg,-2 in.Hg)
ECM/PCM CONNECTOR O I16P)
Wire side of female terminals
+7 kPs150 mmHg,2 in.Hg)
PRESSURE
(cont'd)
11-275
- The MIL has been reported on- DTC P0452 is stored.
Check the vacuum lines:
Check the vacuum lines of the
fuel tank pressure sensor for mis-
routing, leakage, breakage and
cloggrng.
Are the vacuum lines OK?
Problem v€ritication:1. Do the ECM/PCM Reset Proce
dure.2. Remove the luel fill caP.
3. Turn the ignition switch ON lll)4. Monitor the FTP Sensor volt_
age with the Honda PGM
Tester, or measure voltage
between bodY ground and
ECM/PCM terminal Dl5.lntermittent tailuro, sYstem i5 OK
dt this timo. Chock for Poot con-
neciion3 or loose wir* at C131
llocatod under right side ot dashl,
C4O1 (located .bove under'da3htuso/ielay box), C574 1C568)*
{located under acc€ss Panell.C792 lfuel tank pressule sen3or)
and EcM/PCM.
ls there approx. 2.5 V?
Check tol an op€n in wite (VCC2
line):1. Turn the ignition switch OFF
2. Reinstallthe fuel fill caP.3. Disconnect the fuel tank Pres'sure sensor 3P connector-4. Turn the ignition switch ON (ll)
5, Measure voltage between the
fuel tank pressure sensor 3P
connector No. l terminal and
No. 2 terminal.
Repair open in the wite betweenthe fuel tank Pr€s3ure a€n3or andth6 EcM/PcM (D1ol.ls there approx. 5 V?
(To page 11'276)
Emission Control System
Evaporative Emission (EVAP) Controls (cont'dl
!
FUEL TANKPRESSURE SENSOR3P CONNECTOR {C7921
PTANK
{LT GRN)
sG2{GRN/BLK)
Wire side of f€mal€ terminals
{From page 11-275)
Check to. ! short in the wiroIPTANK linol:Measure voltage between thefirel tank pressure sensor 3P con-nector No. 3 terminal and No. 2terminal,
ls there approx.5 V?
Check fo. a Short in the wireIPTANK IinoI:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con,nector D 116P).3. Check for continuity betweenthe fuel tank pressure sensor3P connector No.3 terminalsand body ground.
Repair thort in thc wire betweantho fuel iank pre$uro 3€naor andECM/FCM tDl5t.
ls there continuity?
Substitute ! known-good ECM/PCM and recheck. lf .ymptom/indication go6s awry, repleco th6origin.l ECM/PCM.
PTANK{LT GRNI
-276
Emission Control System
Evaporative Emission (EVAPI Controls {cont,dlJ
FUEL TANKPRESSURE SENSORSU8-HABNESS6P CONNECTOR 1C574 tC568)rt
PTANK
{LT GRN}
PTANK
ILT GRN}
Wire side of female terminals
(From page 11-277)
Check for a short in the wire{PTANK line):At the access panel side, measure voltage between the fueltank pressure sensor sub-harness6P connector No. 2 terminal andNo. 6 terminal.
ls there approx. 5 V?
Chock lor a Short in the wi.e(PTANK line):1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P).
3. Check for continuity betweenthe fuel tank pressure sensorsub-harness 6P connector No.2 terminals and body ground.
Repair short in the wi.e betwsenthe luel tank pressure sensor andECM/PCM {A291.
Subsiitute a known-good ECM/PCM and rechock. lf symptom/indication goes away, replac€ theoriginal ECM/PCM.
11-278
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t,96 D16Y8 engine (coup6l,'9? Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model)"g7 Dl6Y8 ongine (coupe: all mod-
els, sedan: KL model,'98-8ll modelsl 39 - 00 Dl5Y5 engine with M/Tl:
The scan tool indicates Diagnostic Trouble code (DTc) P1456: Evaporative Emission (EVAP) control system leak
detected (fuel tank sYsteml
The scan tool indicates Diagnostic Trouble Code (DTC) P1457: Evaporative Emission (EVAP) control system leak
detected (EVAP control canister system).
Fr4t6l
fF14s7
Possible Causs
. Fuel fill cap
. Vacuum Connections
. Fuel Tank
. EVAP Control Canister Vent Shut Valve
. EVAP Control Canister Vent Shut Valve Circuit
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Bypass Solenoid Valve
. EVAP Bypass Solenoid Valve Circuit
. Fuel Tank Pressure Sensor
. Fuel Tank Pressure Sensor Circuit
. EVAP Control Canister
. Throttle Body
Troublsshooting Flowchart
VACUUMPUMP/GAUGE,0 - 30 in.HgA973X - 041 -
xxxxx
I
EVAPCONTROL
.4, cANrsrER
re ./ VALVE
{S----r*::n
\(cont'd)
- The MIL ha3 been rePofted
on.- DTC P1456 or P1457 is stored.
Check the EVAP control canbtol
vent shut valve:1. Disconnect the vacuum hose
Irom the EVAP three waY
valve and connect a vacuurnpump to the hose.
2. Remove the EVAP control
canister vent shut valve Irofi
the canrster.3. Turn the ignition switch ON (lli
4. Apply vacuum to the hose.
Chock for . shon in the wire(VSv linel:Disconnect the 2P connector {rom
the EVAP control canister vent
Does the valve hold vacuum?
Repair short in the wir€ betwcen
the EVAP control canister vent
shut v.lve and tho ECM/PCM
tA29|.
Does the valve hold vacuum?
Check the EVAP control canister
vent shui valve:1. Turn the ignition switch OFF.
2. Connect ECM/PCM connectorterminal A29 to body ground
with a iumPer wire.
3. Turn the ignition switch ON (ll).
4. Applyvacuum to the hose
Reohce the EVAP control canis-
ter vent shttt valve.
Does the valve hold vacuum?
ECM/PCM CONNECTOR A {32P)
37I9t01t't2t3t5t6ItItt9202a2a
25aA
ILT GRN/W{T) I JUMPER WIRE
Wire side of femll terminals
(To page 11-284i(To page 11 284)
11-283
Emission Control System
Evaporative Emission (EVAPI Controls (cont'dl
1
EVAP CONTROLCANISTER VENT SHUTVALVE 2P CONNECTOR IC141}
lltrt+ rcl
o) (8LK/YErl
I
temale terminalsWire side ot
ECM/PCM CONNECTOR A (32PI
VSV ILT GRN/WHT}
'l'
Wiro side of lemaletgrminals
VACUUMPUMP/GAUGE,0 - 30 in.Hg4973X -
041 - XXXXX
(From page 1l-283)
{To page 1l-285}
Check the vacuum whon cold:1. Disconnect the vacuum hoseshown from the EVAP controlcanrster and connect a vacuumgauge to the hose,2. Start the engine and allow itto idle.NOTE: Engine coolant tem-perature must be below 154oF(68'C) or lVC switch OFF.3. Ouickly raise the engine speedto 3,000 rpm.
(From page l1-283)
Check for an open in tho wire(lGl line):1. Turn the ignition switch OFF.2. Disconnect the 2P connectorlrom the EVAP control canis-ter vent shut valve.3. Turn the ignition switch ON (ll).4. Measure voltage between theEVAP controlcanister vent shutvalve 2P connector terminalNo. 2 and body ground.
Repair open in the wire betwe€nthe EVAP control c.ni3tei ventshut valve and th6 No. 15 ALTER-NATOR SP SENSOR 17.5 Al fuse.
Cfisck tor an opon in the wire (VSVline):1. Turn the ignition switch OFF.2. Beconnect the 2P connectorto the EVAP control canistervent shut valve.3. Turn the ignition switch ON (ll).4. Measure voltage betweenECM/PCM connector termi-nals A29 and Al0.
Rep.ir open in the wire betwoonthe EVAP control canister ventshut valve and th€ ECM/PCMtA29t.
ls there battery voltage?
Replace th6 EVAP control canis-ter vent 3hut valve.
PGT (BLKI
:lI23l'ltl'l lelsl ro Ir I1213t6€lnltlr@/lzzl zs f il
25
11-284