Service engine soon
Your vehicle is equipped with a
computer that monitors the engine's
emission control system. This
system is commonly known as the
On Board Diagnostics System (OBD
II). The OBD II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.
TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theService
Engine Soonlight should turn off. (A driving cycle consists of a cold
engine startup followed by mixed city/highway driving.) No additional
vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
SERVICE
ENGINE
SOON
Instrumentation
11
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
ªRegularº unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as ªRegularº that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
gasoline. ªPremiumº unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
87(R+M)/2 METHOD
Maintenance and care
229
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
Maintenance and care
232
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 256 281 330
Required fuel 87 octane 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.0:19.37:1 9.0:1
VEHICLE DIMENSIONS
Styleside
DimensionBody Style
Regular
Cab 4x2Regular Cab
4x4Super Cab
4x2Super Cab
4x4
(1) Overall
length5 205 mm
(204.9 in)
(SWB)
5 678 mm
(223.5 in)
(LWB)5 250 mm
(206.7 in)
(SWB)
5 716 mm
(225.0 in)
(LWB)5 607 mm
(220.7 in)
(SWB)
6 150 mm
(242.1 in)
(LWB)5 722 mm
(225.3 in)
(SWB)
6 188 mm
(243.6 in)
(LWB)
(2) Overall
width2 019 mm
(79.5 in)
12 019 mm
(79.5 in)11 989 mm
(78.3 in)12 019 mm
(79.5 in)1
Capacities and specifications
253
check engine/
service engine soon light .........11
cleaning ...................................243
coolant .....................................206
fail-safe coolant ......................211
idle speed control ...................218
lubrication
specifications ..................251, 253
refill capacities ........................248
service points ..................199±200
starting after a collision .........176
Engine block heater .................136
Engine oil ..................................200
checking and adding ..............200
dipstick ....................................200
filter, specifications ........203, 247
recommendations ...................203
refill capacities ........................248
specifications ..................251, 253
Exhaust fumes ..........................137
F
Fail safe cooling ........................211
Floor mats ...................................81
Fluid capacities .........................248
Foglamps .....................................21
Four-Wheel
Drive vehicles ......................14, 153
control trac ...............................23
description ..............................156
driving off road .......................157
electronic shift ..................23, 156
indicator light ...................14, 154
lever operated shift ................154
preparing to drive your
vehicle .....................................143
Fuel ............................................227
calculating fuel economy .......231cap ...........................................230
capacity ...................................248
choosing the right fuel ...........229
comparisons with EPA
fuel economy estimates .........234
detergent in fuel .....................230
filling your vehicle
with fuel ..................227, 230, 232
filter, specifications ........231, 247
fuel pump shut-off switch .....176
gauge .........................................16
improving fuel economy ........231
low fuel warning light ..............10
octane rating ...................229, 253
quality ......................................229
running out of fuel .................230
safety information relating to
automotive fuels .....................227
Fuses ..................................177, 179
G
Garage door opener ....................74
Gas cap (see Fuel cap) ............230
Gas mileage
(see Fuel economy) .................231
Gauges .........................................16
battery voltage gauge ...............18
engine coolant
temperature gauge ...................17
engine oil pressure gauge ........19
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR
(Gross Axle Weight Rating) .....160
calculating ...............................162
definition .................................160
Index
275
anti-lock brakes (ABS) ....13, 140
anti-theft ...................................13
brake ..........................................12
charging system ........................13
check coolant ............................14
cruise indicator .........................15
door ajar ....................................15
engine oil pressure ...................14
high beam .................................13
low fuel ......................................10
safety belt .................................12
service engine soon ..................11
speed control ............................71
turn signal indicator .................13
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Loading instructions .................161
Locks
autolock .....................................91
Lubricant specifications ...251, 253
Lumbar support, seats .....100±101
M
Manual transmission .................147
fluid capacities ........................248
lubricant specifications ..........253
reverse .....................................152
Mirrors
automatic dimming
rearview mirror .........................77
fold away ...................................81
side view mirrors (power) .......80
Motorcraft parts ................231, 247O
Octane rating ............................229
Odometer .....................................17
Oil (see Engine oil) ..................200
Overdrive .....................................72
P
Panic alarm feature,
remote entry system ..................91
Parking brake ............................141
Parts (see Motorcraft parts) ....247
Pedals (see Power
adjustable foot pedals) ...............22
Power adjustable foot pedals .....22
Power distribution box
(see Fuses) ...............................182
Power door locks ..................79, 91
Power steering ..........................142
fluid, checking and adding ....212
fluid, refill capacity ................248
fluid, specifications .........251, 253
Preparing to
drive your vehicle .....................143
R
Radio ............................................24
Relays ........................................177
Remote entry system ...........89, 91
illuminated entry ......................94
locking/unlocking doors ...........90
panic alarm ...............................91
replacement/additional
transmitters .........................93±94
replacing the batteries .............92
Index
277
Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity-4 x 4 Regular
cab with short wheelbase92.7L (24.5 gallons)
Fuel tank capacity-4 x 2 Regular
cab, SuperCab and SuperCrew
with short wheelbase94.6L (25.0 gallons)
Fuel tank capacity-All long
wheelbase113.6L (30.0 gallons)
Engine oil
(includes filter change)5.7L (6.0 quarts). Use Motorcraft SAE
5W-20 Super Premium Motor Oil, Ford
specification WSS-M2C153-H.
Tire size and pressure Refer to the Certification Label inside
of drivers's door.
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity
1Refer toRefill capacitiesin the
Capacities and specificationschapter.
Power steering fluid capacity Fill to line on reservoir. Use Motorcraft
MERCONtAT F.
Transmission fluid capacity
2Refer toRefill capacitiesin the
Capacities and specificationschapter.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to your
scheduled maintenance guide to determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as MERCONtand
MERCONtV. These dual usage fluids are not to be used in an automatic
transmission that requires use of the MERCONttype fluid. However, these dual
usage fluids may be used in transmissions that require the MERCONtV type
fluid.
MERCONtand MERCONtV type fluids are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Use of a transmission fluid that
indicates dual usage (MERCONtand MERCONtV) in an automatic
transmission application requiring MERCONtmay cause transmission
damage. Use of any fluid other than the recommended fluid may cause
transmission damage.
Filling station information
280