Page 93 of 259
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90
Setting the valve timing (continued)
- Remove the tool [1].
- Refit the tool [1].
- Tension value should be :
51 ± 3 SEEM units.
IMPERATIVE : If value is incorrect, restart the operation.
- Remove tools [1]. [2] and [5].
- Rotate the crankshaft 2 times(normal direction of rotation).
- Fit the tool [3].
IMPERATIVE : Should it be impossible to peg the camshaft, check that the
offset between the camshaft pinion hole and the pegging hole is not more
than 1 mm. In the case of an incorrect value, recommence the operation.
- Remove the tool [2].
- Complete the refitting of components.
CHECKING AND SETTING THE VALVE TIMING
Engine : 4HX
B1EP15ED
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108
CHECKING THE OIL PRESSURE
Engine type
Temperature (°C)
Pressure (Bars)
Rpm
Engine type
Temperature (°C)
Pressure (Bars)
Rpm6FZ RFN RLZ XFX
90°C
1.5 5 1.5 5 1.5 5 7 8
1000 3000 1000 3000 1000 3000 900 3000
Diesel engines 1.8i 16V
2.0 HDi 2.2 HDi2.0i 16V2.0 HPi3.0i V6 Petrol engines
Tools
Tool kit 4103-T
RHY RHZ 4HX
90°
242 424
1000 2000 1000 2000 1000 2000
ESSENTIAL : Respect the safety and cleanliness recommendations.
Page 127 of 259
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INJECTION
CHECKS : LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines : RHY - RHZ - 4HX
Engines : RHY - RHZ
Engine : 4HX
TOOLS
[1] Ø 10 mmlow pressu Citroen C5 2000 (DC/DE) / 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 124
INJECTION
CHECKS : LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines : RHY - RHZ - 4HX
Engines : RHY - RHZ
Engine : 4HX
TOOLS
[1] Ø 10 mmlow pressu](/manual-img/9/4134/w960_4134-126.png)
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INJECTION
CHECKS : LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines : RHY - RHZ - 4HX
Engines : RHY - RHZ
Engine : 4HX
TOOLS
[1] Ø 10 mmlow pressure connector: 4215-T.
[2] Ø 8 mmlow pressure connector: 4218 -T.
[3] Pressure gauge for testing boost pressure : 4073-T Tool kit 4073-T
[4] Extension: 4251-T.
Connect the tool[1]Between the booster pump and the fuel filter (white mark at "a" on the
fuel supply pipe).
Connect the tool[2]downstream of the diesel injectors, Between the high pressure fuel
pump and the fuel filter(green mark at "b" on the fuel return pipe).
WARNING : Any check of pressure downstream of the fuel filter is PROHIBITED.
NOTE : To check the pressures while the vehicle is being driven, insert tool[4] Between
tool[3] and tools[1] et[2].
Checks on pressure : static.
- Switch on ignition
- For 3 seconds(normal functioning):
- Fuel supply pressure shown by the pressure gauge [3] = 2.6 ± 0.4 Bar.
- Fuel return pressure shown by the pressure gauge [3] = 0.6 ± 0.4 Bar.
B1BP20JDB1BP27BD
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INJECTION
CHECKS : LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines : RHY - RHZ - 4HX (continued)
Checks on pressure : dynamic.
Engine running, at idle (normal functioning):
- Fuel supply pressure shown by the pressure gauge [3] = 2 ± 0.4 Bar.
- Fuel return pressure shown by the pressure gauge [3] = 0.8 ± 0.4 Bar.
Abnormal functioning
Impossible to start the engine :
Fuel supply pressure less than 0.8 Bar:
- Check the low pressure regulator incorporated in the filter(locked open)
- Check the high pressure pump distribution valve (locked shut)Check : diesel injector return flow. (Table below)
Uncouple the diesel injector return pipe.
Fuel supply pressure Fuel return pressure Checks
Between 3.3et 4 Bars 0.8 ± 0.4 BarCheck the condition of the diesel filter
More than 4 Bars
More than 4 BarsLess than 0.8 Bar
More than 0.8 BarCheck the low pressure regulator incorporated in
the filter (locked shut) : replace.
Check the fuel return circuit (pipe pinched or trapped...).
Between 0.8et 1.5 BarLess than 0.8 BarCheck the fuel suppy circuit :
- Booster pump(low pressure), piping.
Check :
Observe :
The flow should be drop by drop
Diesel injector functioning correctly
Excessive fuel return
Diesel injector locked shut.
Page 132 of 259
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INJECTION
AIR SUPPLY CIRCUIT SPECIFICATION
Engine : 4HX
ESSENTIAL : Respect the safety and cleanliness
recommendations.
Tool.
[1] Manual vacuum pump: FACOMM DA 16.
Checks.
ESSENTIAL : Respect the safety and cleanliness
recommendations that are specific to high pressure
diesel injection (HDi) engines.
B1HP1ARP
Page 133 of 259
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INJECTION
CHECKS : AIR SUPPLY CIRCUIT
Engine : 4HX
Vacuum pump.
- Connect the tool [1] on the vacuum pump (3).
- Start the engine.
- The v Citroen C5 2000 (DC/DE) / 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 130
INJECTION
CHECKS : AIR SUPPLY CIRCUIT
Engine : 4HX
Vacuum pump.
- Connect the tool [1] on the vacuum pump (3).
- Start the engine.
- The v](/manual-img/9/4134/w960_4134-132.png)
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INJECTION
CHECKS : AIR SUPPLY CIRCUIT
Engine : 4HX
Vacuum pump.
- Connect the tool [1] on the vacuum pump (3).
- Start the engine.
- The vacuum should be 0.8 bar at750 rpm.
Boost vacuum regulation electrovalve.
- Connect the tool [1] between the electrovalve (2)and the valve(1).
Compare readings with the values in the table below.
Boost pressure regulation valve.
- Connect the tool [1] on the valve(1).(Grey marking on pipe).
- Appy a vacuum of 0.8 bar. The rod "a"should move 12 ± 2 mm.
- Rod "a"should be moved 12 mm.
«Swirl» control electrovalve.
- Connect the tool[1] as an adaptor between the electrovalve (4)and the control diaphragm of the «Swirl» (5).
- Compare readings with the values in the table below :
«Swirl» control diaphragm.
- Connect the tool[1] on the control diaphragm of the «Swirl» (5).
- Apply a vacuum of approx. 0,6 Bar; the pin (6)should be at the end stop, at «b».
Engine speed (rpm) Vacuum (Bar)
7800.6 Bar
40000.25 Bar
Engine speed (rpm) Vacuum (Bar)
7800.6 Bar
40000.25 Bar
Page 134 of 259
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INJECTION
CHECKS : EXHAUST GASES RECYCLING CIRCUIT
Engines : RHZ - RHY
(1) Butterfly housing(3) Electrovalve (black connector)
(2) EGR valve(tube with blue marking)(4) Electrovalve(blue connector)
TOOL
[1] Manual vacuum pump : FACOM DA 16.
ESSENTIAL : Respect the safety and cleanliness requirements specific to
high pressure diesel injection (HDi) engines.
EGR electrovalve
- Check, not under load, between the electrovalve(4)and the EGR valve (2).
- Connect the tool[1] between the electrovalve (3)and the butterfly housing (1).
- Compare readings with the values in the table below.
Butterfly housing electrovalve.
- Check, not under load, between the electrovalve (3)and the butterfly housing (1).
- Connect the tool[1]between the electrovalve(3) and the butterfly housing(1).
- Compare readings with the values in the table below.
Engine speed (rpm) Vacuum value (bar)
7800.5 Bar
25000 Bar
B1HP1BVD
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INJECTION
CHECKS : EXHAUST GASES RECYCLING CIRCUIT
Engines : RHZ – RHY
EGR valve
- Connect tool [1]on the EGR valve capsule take-off (2).
- Apply a vacuum of approx.0,6 barto activate the EGRvalve.
- In abruptly suppressing the vacuum, the valve should click and lock itself back on its seating.
- Repeat the operation several times.
Butterfly housing
- Remove the air duct between the air/air exchanger and the butterfly housing (5),(1).
- Connect tool[1]on the butterfly housing vacuum capsule (1).
- Apply a vacuum of approx. 0,8 bar, the flap (a)of the butterfly housing(1)should be closed.
B1HP1BWCB1BP2ADC