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Downloaded from www.Manualslib.com manuals search engine FEATURES OF MULTIPOINT INJECTION SYSTEM
Summary
(1) Air pump
(2) Power steering pressure sensor
(3) Engine management ECU
(4) Canister purge electrovalve
(5)Butterfly housing
(6)Idle regulation stepper motor
(7) Inlet air temperature sensor
(8)Inlet housing heater element
(9)Butterfly potentiometer
(10)Automatic gearbox (Option)
(11)Built-in systems interface
(12) Transponder
(13)Diagnostic connector
(14) Ignition injection test warning lamp
(15)Battery
(16)Immobiliser unit
(17) Air conditioning
(18) Instrument panel
(19)Fuel tank
(20)Fuel pump, gauge and filter assembly(21)Canister reservoir
(22) Downstream oxygen sensor
(23)Upstream oxygen sensor
(24)Air inlet valve
(25)EGR electrovalve
(26)Camshaft position sensor
(27) Ignition coil
(28)Sparking plug
(29) Injector supply rail
(30)Injectors
(31) Air inlet pressure sensor
(32) Engine coolant temperature sensor
(33) Engine speed sensor
(34)Cooling fan unit
(35) Knock sensor
B1HP1C5P
139
INJECTION
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INJECTION
FEATURES OF MULTIPOINT INJECTION SYSTEM
Fuel circuit
Air inlet circuit
(diagr.) Component Supplier Reference Observations
30
4
19
21
20
7
31
6
5
9Recommended fuel
Petrol injector
Canister purge electrovalve
Fuel tank
Canister reservoir
Fuel pump and gauge assembly
with integral fuel filter
Air temperature sensor
Air inlet pressure sensor
Idle regulation stepper motor
Butterfly housing
PotentiometerSAGEM
BOSCH
SAGEM (1)
SOLVAY
MGI
MARWAL
MAGNETI
MARELLI
BOSCH
MGI
MAGNETI
MARELLI (1)
MGI
MAGNETI
MARELLI280520274
IAT S04
0261230034
B13 (1)Unleaded 95 RON or 98 RON
2 way black connector. Resistance : 12,2 ohms
2 way brown connector. Installation : between the engine
fusebox and the brake amplifier
Capacity = 66 Litres
Installation : in the rear LH wheelarch
6 way black connector. Pressure : 3,5 Bars.
2 way grey connector, fixed on the butterfly housing
3 way grey connector integral with the inlet manifold.
4 way black connector, fixed on the butterfly housing
The butterfly housing comprises the inlet air temperature
sensor, the butterfly potentiometer, the electric motor.
3 way black connector, installed on the butterfly housing.
(1) = RFNengine
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INJECTION
FEATURES OF MULTIPOINT INJECTION SYSTEM
Fuel circuit
(diagr.) Component Supplier Reference Observations
8Petrol pressure regulator
22Petrol injector
27Petrol high pressure sensor
11Canister purge electrovalve
16Fuel tank
14Canister reservoir
15Fuel pump and gauge assembly
17Air temperature sensor
13Butterfly housing
13Butterfly housing motor
13Butterfly potentiometer
18Inlet air pressure sensor2 way brown connector, located on the petrol injection
common rail.
2 way orange connector, resistance : 1,88 ohms.
3 way black connector, located on the petrol injection
common rail.
2 way brown connector.
Capacity = 66 Litres.
Installed inside the rear LH wheelarch.
6 way black connector, pressure : 5 bars, integrated
fuel filter.
2 way grey connector, resistance : 2,05 kohms
The butterfly housing comprises :
Inlet air temperature sensor, butterfly potentiometer, electric
motor.
6 way black connector.
3 way grey connector, fixed under the air inlet manifold. SIEMENS5403
5048
5402
280520274
IAT S04
98023100 BOSCH
SOLVAY
MGI
MARWAL
MAGNELI
MARELLI
MGI
MAGNELI
MARELLI
BOSCHAir inlet circuit
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Summary
(1) Rev counter
(2)Consumption information
(3)Ignition injection test warning lamp
(4) Air conditioning ECU (according to equipment)
(5)Multifunction screen
(6)Built-in systems interface (BSI)
(7) Transponder
(8)Automatic gearbox ECU(according to equipment)
(9 Pump, fuel filter and pressure regulator assembly
(10)Battery
(11)Pressostat
(12)Engine speed sensor
(13)Camshaft position sensors (x2)
(14)Motorised butterfly housing
(15)Canister purge electrovalve
(16)Cooling fan unit
(17)Pencil type ignition coils (x2)
(18) Petrol injectors (x6)(19) Variable timing electrovalves (x2)
(20)Upstream oxygen sensors (x2)
(21) Downstream oxygen sensors (x2)
(22)Engine coolant thermal sensor
(23) Knock sensors (x2)
(24)Power steering pressure sensor
(25) Integral pressure sensor
(26)Accelerator pedal position sensor
(27)Inlet air thermal sensor
(28) Diagnostic connector
(29) Multifunction double relay
(30) Ignition injection ECU
B1HP1B2P
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Fuel circuit
(diagr.) Component Supplier Reference Observations
Recommended fuel
33Fuel tank
9Pump, fuel filter and pressure
regulator assembly
34Canister reservoir
15Canister purge electrovalve
18Petrol injector
31Pulse damper
25Integral pressure sensor
14Motorised butterfly housing
26Accelerator pedal position
sensorSuper unleaded 95 RON or 98 RON
Capacity = 66 Litres, polyethylene.
Electric pump immersed in the tank, voltage = 12 V,
Bars, Flow = 115 at 120 l/h, regulation pressure = 3,5 Bars.
Located under front LH wing.
Electrovalve normally closed. 2 way brown connector, located
under the front LH wing, resistance = 24 ohms.
Group of injectors 1.2.3: 2 way brown connector.
Group of injectors 4.5.6 : 2 way yellow connector, injector
with 4 jets. Resistance = 16 ohms.
Installed on the timing cover, equipped with a SCHRAEDER
valve.
2 way black connector, incorporated in the air inlet manifold.
Double potentiometer, supply = 5 Volts, fixed on the engine
compartment. MARWAL
PURFLUX
BOSCH
BOSCHPPGF 30
0 280142 317
EV 8 E
0280155613
0280161500
DS-S2
0261260140
Air circuit
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Electrical circuit
(diagr.) Component Supplier Reference Observations
30Ignition injection ECU
29Multifunction double relay
(incorporated in the engine fusebox)
24Power steering pressure sensor
27Inlet air thermal sensor
13Camshaft position sensor
23Knock sensor
22Engine coolant thermal sensor
12Engine speed sensor128 way connector, flash eprom type sequential injection
(reprogrammable eprom). Installed in the ECU compartment.
Main relay 1, 16 way grey connector.
Main relay 2, 16 way green connector
Power relay 3, 16 way black connector
Installed in the ECU compartment.
2 way blue connector, switch opens at 20 Bars, for ECU
information (steering wheel on full lock). Ring seal marked
violet, fixed on the power steering 4 way hydraulic union,
beneath the vehicle.
2 way grey connector, fixed on the air filter inlet duct.
3 way grey connector, fixed on the inlet camshaft bearing
cap cover.
3 way green connector, fixed on the central part of the engine
block V.
ESSENTIAL : respect the tightening torque 2 ± 0,2 m.daN.
2 way green connector, fixed on the coolant outlet housing.
Tighten to 2 ± 0.2 m.daN
2 way black connector, fixed on the gearbox clutch casing. BOSCH
SIEMENS
BITRON
JAEGER
ELECTRIFIL
BOSCH
DAV
ELECTRIFIL
ELECTRIFILME 7.4.6
0261206418
S210500000
402 084 01
14 43 25
026123125
402 243 03
14 43 32
14 43 28
Page 159 of 259
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INJECTION
Component (diagr.) Supplier Reference Observations
Diesel injectors22BOSCH9625542580Reference 1 –Blue marking : injector Class 1.
Reference 2 – Green marking : injector Class 2.
If changing a diesel injector-carrier, order a
component of the same class.
Fuel high pressure regulator27BOSCHFixed on the fuel high pressure pump.
Fuel high pressure pump 3rd piston
deactivator28BOSCHFixed on the fuel high pressure pump.
Air circuit
Component (diagr.) Supplier Reference Observations
Air flowmeter4SIEMENS
Air filter23PSA 7899
Turbocompressor24KKK /
Exhaust gas recycling valve
(EGR)25PIERBURG Shim reference: violet.
Recycling regulation electrovalve
(EGR)26BOSCH
Exhaust line29
Vacuum pump44
EGR butterfly housing46MARK IV
EGR butterfly housing electrovalve45BOSCH
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Fuel circuit (continued)
Page 164 of 259
Downloaded from www.Manualslib.com manuals search engine Component (diagr.) Supplier Reference Observations
Air filter24
Air flowmeter5SIEMENS
Turbocompressor25KKK
Inlet manifold pressure sensor4NIPPON
DENSON
Air/air heat exchanger26
EGR exhaust gas recycling
valve27PIERBORG Shim reference: violet
Turbo valve adjustment control
capsule28Integral with the turbocompressor
EGR recycling regulation
electrovalve29BOSCH
Turbo pressure regulation
electrovalve30BOSCH
Exhaust line33
Vacuum pump48
EGR butterfly housing electrovalve49
EGR butterfly housing50MAGNETI
MARELLI
161
INJECTION
Air circuit
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM