Page 141 of 259
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INJECTION
B1BP28ECC5FPOBLC
CHECKS : TURBO PRESSURE
Engine : 4HX
Preparation of tools : in position on the vehicle (continued).
Screw the tool [3] on the take-off of the turbo air radiator at «c».
Place the pressure gauge on the cup holder at «d».
Connect the extension [2]on the hose «b»and tool [5].
ESSENTIAL : Observe the following checking requirements.
- Start the engine.
- Engage first gear and start the vehicle.
- Engage the gears up to third gear.
- Decelerate to1500 rpm.
Accelerate gradually : the pressures should be the following :
1,1 ± 0,05 b at 2000 rpm
1,2 ± 0,05 b at 3000 rpm.
Return the vehicle to normal.
Remove the tools [1],[2], [3], [4]and [5].
Reposition the pressure sensor (3).
Couple the tube(2).
Refit and tighten the screw (1).
Page 159 of 259
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INJECTION
Component (diagr.) Supplier Reference Observations
Diesel injectors22BOSCH9625542580Reference 1 –Blue marking : injector Class 1.
Reference 2 – Green marking : injector Class 2.
If changing a diesel injector-carrier, order a
component of the same class.
Fuel high pressure regulator27BOSCHFixed on the fuel high pressure pump.
Fuel high pressure pump 3rd piston
deactivator28BOSCHFixed on the fuel high pressure pump.
Air circuit
Component (diagr.) Supplier Reference Observations
Air flowmeter4SIEMENS
Air filter23PSA 7899
Turbocompressor24KKK /
Exhaust gas recycling valve
(EGR)25PIERBURG Shim reference: violet.
Recycling regulation electrovalve
(EGR)26BOSCH
Exhaust line29
Vacuum pump44
EGR butterfly housing46MARK IV
EGR butterfly housing electrovalve45BOSCH
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Fuel circuit (continued)
Page 164 of 259
Downloaded from www.Manualslib.com manuals search engine Component (diagr.) Supplier Reference Observations
Air filter24
Air flowmeter5SIEMENS
Turbocompressor25KKK
Inlet manifold pressure sensor4NIPPON
DENSON
Air/air heat exchanger26
EGR exhaust gas recycling
valve27PIERBORG Shim reference: violet
Turbo valve adjustment control
capsule28Integral with the turbocompressor
EGR recycling regulation
electrovalve29BOSCH
Turbo pressure regulation
electrovalve30BOSCH
Exhaust line33
Vacuum pump48
EGR butterfly housing electrovalve49
EGR butterfly housing50MAGNETI
MARELLI
161
INJECTION
Air circuit
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Page 170 of 259
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INJECTION
Component (diagr.) Supplier Reference Observations
Air filter5PSA 7895
Air flowmeter4SIEMENS
Turbocompressor3ALLIED
SIGNAL
Inlet manifold pressure sensor76NIPPON
DENSEN
Air/air heat exchanger74
EGR exhaust gas recycling valve14PIERBURG Shim reference: violet
Turbo valve adjustment
control capsule13Integral with the turbocompressor
EGR recycling regulation
electrovalve12BOSCH
Turbo pressure regulation
electrovalve11BOSCH
Catalytic converter6
Vacuum pump48PIERBURG
EGR butterfly housing73
Butterfly housing electrovalve 75BOSCH
«SWIRL» electrovalve70EATON
«SWIRL» control diaphragm71MECAPLAST
EGR exhaust gas/coolant exchanger16Air circuit
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM