2000 BMW 540I SEDAN service

160n
Airbags Vehicle storage 1 Front airbags for driver and
passenger
2 Side impact Head Protection System
(front)
3 Side airbags (front and rear
*)
Important safety notices
Do not attempt to remove the gas
generators of the airbag restraint
system from the vehicle. Have testing
and service procedures performed by
specially-qualified technicians only. In
the event of a malfunction, deactivation,
or triggered actuation (as a response to
an accident) of the airbag restraint sys-
tem, consult your authorized BMW cen-
ter for repairs or service operations.
380de647
Modifications may not be made on ei-
ther the wiring or the individual compo-
nents in the airbag system. These in-
clude the padded steering wheel hub,
the instrument panel, the side trim pan-
els of the front or rear doors and the
roof pillars or the sides of the headliner.
Never apply adhesive materials to these
components or cover or modify them in
any way. Do not attempt to remove or
dismantle the steering wheel.
To ensure compliance with official
safety regulations, entrust disposal of
airbag generators to an authorized
BMW center.
Unprofessional attempts to service the
system could lead to failure in an emer-
gency or undesired airbag activation,
either of which could result in personal
injury.< Consult your BMW center regarding the
required special procedures if you in-
tend to store the vehicle for longer than
three months.

162n
OBD connectorThe Onboard Diagnostic (OBD) connec-
tor is located on the left of the driver's
side at the bottom of the instrument
panel and under a cover (arrow).
The cover has the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper emission control system
operation for the vehicle's lifetime by
monitoring emission-related compo-
nents and systems for deterioration and
malfunction.390us249
An illuminated Service Engine
lamp informs you of the need for
service, not of the need to stop
the vehicle. However, the sys-
tems should be checked by your
BMW center at the earliest pos-
sible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can se-
riously damage emission control com-
ponents, especially the catalytic con-
verter.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
extinguish within a few days.<

Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
165n
RepairsIndexOverview Controls Car care Technology Data
Replacement procedures:
Onboard tool kit166
Wiper blades166
Lamps and bulbs167
Changing tires173
Battery176
Fuses178
In case of electrical
malfunction:
Fuel filler door180
Sliding/Tilt sunroof180
Tailgate181
Assistance, giving and
receiving:
Jump-starting182
Towing the vehicle183

167n
RepairsIndexOverview Controls Car care Technology Data
Lamps and bulbsThe lamps and bulbs make essential
contributions to the safety of your vehi-
cle. For this reason, follow the instruc-
tions below carefully when replacing a
bulb. If you are not familiar with any of
the procedures, consult your authorized
BMW center.
Do not touch the glass portion of a
new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Whenever working on the electri-
cal system, switch off the electri-
cal accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage, comply
with any instructions provided by the
bulb manufacturer.<
The illustration shows the right-hand
engine compartment.
For checking and adjusting head-
lamp aim, please contact your
BMW center.< 1 Low beams H7 bulb, 55 watts 2 High beamsHB3 bulb, 60 watts
The H7 bulb is pressurized. There-
fore, wear safety glasses and pro-
tective gloves. Failure to comply with
this precaution could lead to injury if the
bulb is accidentally damaged during re-
placement.< 390de098
Low beams:
1 Turn the bulb holder to the left (arrow)
and remove.
2 Remove and replace the bulb.
High beams:
1 Turn the bulb holder to the left and
remove.
2 Disconnect the plug.
3 Connect the new bulb holder with
bulb to the plug. Be sure that it is
securely engaged.
4 Install in the opposite order of work.
When cleaning the headlamps,
please observe the following:
>Do not clean by wiping with a dry
cloth (scratches). Never use abra-
sives or strong solvents to clean the
covers
>Remove dirt and contamination
(such as insects) by soaking with
BMW Car Shampoo and then rinsing
with plenty of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<

177n
RepairsIndexOverview Controls Car care Technology Data
Battery
A highly-explosive gas is
generated when the battery is
charged.
If you happen to get acid in your
eyes, rinse thoroughly for
15 minutes with clear water.
Following that, consult a physician
immediately. If you get acid spray on
your skin or clothing, rinse with plenty
of water. If electrolyte is accidentally
swallowed, consult a physician immedi-
ately.
In order to protect the battery
case from ultraviolet radiation,
do not place it in direct sunlight.
A discharged battery can freeze. Store
the battery in areas where temperature
remains above freezing.
MaintenanceThe battery is absolutely maintenance-
free, that is, the original electrolyte will
normally last for the service life of the
battery under moderate climatic condi-
tions.
Charge conditionYou can read the charge condition
of the battery with the "Magic Eye
*"
(a hydrometer):
>Green: Adequate charge
>Black: Not charged adequately.
The battery must be recharged.
Please contact your BMW center
>Yellow: Replace the battery.
The projected service life of the
battery can only be reached if the
battery is fully-charged at all times.
Check the charge condition of the bat-
tery frequently if the vehicle is used pri-
marily for driving short distances.<
390de612
Charging the batteryIf the battery is charged in the vehicle:
Do not charge the battery with the
engine running.
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury.<
If you plan to store the vehicle for more
than four weeks, disconnect the battery
from the vehicle electrical system by
disconnecting the cable at the negative
terminal and then recharge using a suit-
able charging device.
If you intend to store your car for longer
than 12 weeks: Remove the battery,
charge it and store it in a cool (but frost-
and dust-free) room. Everv three
months and before reinstalling the bat-
tery, have it recharged. If it is not
recharged, it will not be serviceable.
Every time the battery is discharged,
especially over extended periods, its
service life is reduced.

Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
187n
RepairsIndexOverview Controls Car care Technology Data
Airbags188
Adaptive Transmission Control
(ATC)188
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)189
Radio reception190
BMW active seat190
Safety belt tensioner191
DSP sound system191
Interior rearview mirror with
automatic dimmer192
Rain sensor193
Tire Pressure Control (RDC)194
Integrated rear suspension194
Level control system195
Xenon lamps195

194n
Tire Pressure Control (RDC)
*
Integrated rear suspension
The Tire Pressure Control system (RDC)
assumes the task of regular tire pres-
sure checks for you. The tire pressure is
monitored at all four wheels, even when
the vehicle is moving.
Behind the valve stem in every wheel,
there is an electronic chip which is
designed for severe-duty applications
and long service life. It contains a pres-
sure sensor, a transmitter and a battery.
The pressure is measured in extremely
short time intervals and then transmit-
ted by a radio signal. If an irregularity is
detected, the transmission rate is
increased.394de304
Near every wheel, there are antennas in
the body which receive the signals from
all four wheels. A central electronics
system evaluates the quadruple signals
and forwards any changes.
The RDC provides an important contri-
bution to driving safety.
The control arms on the patented inte-
grated aluminum rear axle assembly are
not mounted directly on the body. They
are mounted elastically on a chassis
sub-frame which is joined in turn with
elasticity to the vehicle body. The result-
ing double elastic suspension system
effectively absorbs the forces resulting
from bumps and road surface irregulari-
ties.
The compliance rates of the integrated
rear axle assembly's control arm mounts
have been precisely calibrated to help
provide supplementary adjustment in
the tracking angle of the rear wheels
(programmed self-steer effect). The ulti-
mate result is enhanced safety and con-
trol under all conditions.
The illustration shows the rear axle of the
sedan. With the lightweight, compact
rear axle of the sport wagon, the shock
absorbers are positioned at an angle.
390de114

Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
197n
RepairsIndexOverview Controls Car care Technology Data
Engine specifications198
Dimensions Ð sedan199
Dimensions Ð sport wagon200
Weights Ð sedan201
Weights Ð sport wagon202
Capacities203
Electrical system204
Drive belts204