2000 AUDI A6 ECU

brake servo -arrows- to 25 Nm. ‒ → Screw in the bolt for the brake
fluid reservoir -1- and attach the
connector for fluid level.
All models: ‒ → Tighten the hexagon socket head
bolt -arrow B- for securing pedal
cluster to dash panel crossmember
to 25 Nm. ‒ Connect clutch pedal to master Page 5 of 65-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141312.xml?xsl=2

◆ Secure to clutch release lever
9.Torx socket head
bolt - 35 Nm
◆ Self-locking
◆ Replacing
10.Clutch release
lever
◆ Before
installing,
coat contact
surface of
clutch slave
cylinder push
rod with
copper grease, e.g. Z 381 351 TE. 11.Release bearing ◆ With or
without
plastic ring, depending on version
=>Fig.1
◆ Cement
detached plastic ring => Fig.1
◆ Do not wash
out bearing,
only wipe
◆ Replace
noisy
bearings
◆ Engage
retaining
latches at the
release
bearing in
contact
release lever 12.Slave cylinder
◆ Do not Page 2 of 65-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141314.xml?xsl=2

operate clutch
pedal after slave cylinder has been
removed.
◆ Removing => Fig.2
◆ Detach from
hose/pipe
assembly =>
Fig.3
◆ Installing =>
Fig.4 and
Fig.5
◆ When
installing, press in slave cylinder far
enough so
that securing
bolt can be
fitted easily.
◆ Follow
correct work
sequence
when
bleeding =>
Page 30-30
◆ Tighten bleed valve to 4.5
Nm 13.Hexagon socket-head bolt - 23Nm
◆ Slave
cylinder to
gearbox
◆ Self-locking
◆ Always
replace
14.Bracket
◆ For hose/pipe assembly
◆ Attached
together with
the slave cylinder to the gearbox
◆ Installing =>
Fig.5
15.Push rod
◆ Lubricate end of push rod
with copper grease, e.g. Z 381 351 TE Page 3 of 65-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141314.xml?xsl=2

off-line there is a danger that the push rod
will be guided past the clutch release
lever.
◆ When installing, press in the clutch slave
cylinder far enough so that the securing
bolt can be fitted easily.
◆ Renew securing bolt -2-.
◆ Carefully press the clutch pedal after the
slave cylinder has been installed. If an unusually hard pressure point is noticeable when the pedal is pressed, the clutch
pedal must not be pressed any further.
The tappet of the slave cylinder has
probably been moved past the clutch
release lever. The slave cylinder will be
destroyed with a pedal force of approx.
300 N and above.
‒ Engage bracket for hose/pipe assembly -3- at the slave cylinder -4- and bolt to
gearbox with slave cylinder.
‒ When inserting the clutch slave cylinder
into the mounting bore of the gearbox
housing, keep it aligned with the working
direction of the push rod. Page 6 of 65-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141314.xml?xsl=2

plates) the hub splines.
Remove corrosion
and apply only a very thin coating of grease G 000 100 to the
splines. Then move clutch plate to and for on input shaft until
hub moves freely on
shaft. Excess grease
must be removed.
◆ Pressure plates are
protected against
corrosion and
greased. Only the
contact surface may be cleaned, otherwise the service life of the
clutch will be
considerably
reduced.
◆ Tighten securing
bolts in small steps in
diagonal sequence to
avoid damaging
centring holes in
pressure plate and
centring pins on
flywheel.

‒ Remove the gearbox
to work on the
clutch=>Page 34-35.
1.Flywheel/dual mass
flywheel
◆ Ensure that
centring pins
are a tight fit.
◆ Contact
surface for
clutch lining must be free of grooves, oil
and grease
◆ Observe
removal
instructions for
the weight-
optimised dual-
mass flywheel
=>Fig.2
◆ Removing and
installing:
=> Relevant
engine
workshop
manual,
Mechanical
components;
Repair group
13 Page 2 of 75-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141315.xml?xsl=2

installing:
=> Relevant
engine
workshop
manual,
Mechanical
components;
Repair group
13 → Fig.1 Centring clutch plate and removing and installing thrust plate
‒ Loosen and tighten bolts gradually in
several stages working diagonally.
Tightening torque: 25 Nm.
‒ Reverse position of retainer 3067 when
removing.
‒ Installation position of clutch plate: spring
pack (coil springs) or marking
"Getriebeseite" towards pressure plate and
gearbox.
‒ Clutch lining and contact surface of
pressure plate must make full contact with
flywheel before securing bolts are inserted. ‒ Use mandrel 3176 to centre clutch plate.
→ Fig.2 Weight-optimised dual-mass flywheel
Identification: Cheese-head bolts -B- are
countersunk in the flywheel -A-. Page 5 of 75-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141315.xml?xsl=2

=> Engine, Mechanical Components; Repair group 26
‒ Removing propshaft => Page 39-81. ‒ → Detach selector rod -arrow A-.
‒ Unscrew hexagon socket head bolt
on push rod -arrow B-.
Note:
Shown in illustration with manual gearbox.
‒ Remove the front heat shield on the
left over the exhaust system.
‒ Swivel gear stick housing down
together with selector rod and push
rod and remove.
Installing
Installation is in reverse order.
‒ Push selector rod on so that the
securing bolt fits in the recess in the
selector shaft. ‒ → Then secure selector rod (arrow -
A-).
‒ Then bolt push rod to gearbox (arrow -B-).
‒ Adjusting gear selector mechanism
=> Page 34-11
‒ Install propshaft => Page 39-89.
‒ Tension free alignment of exhaust
system
=> Engine, Mechanical Components; Repair group 26
Tightening torques Page 2 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141317.xml?xsl=2

‒ Install lower engine/gearbox securing bolts and bolts for starter. For this
purpose, insert the starter.
=> Electrical System; Repair group 27; Removing and installing starter
‒ Bolt drive shafts to flange shafts.
=> Running Gear, FWD and 4WD; Repair group 40
‒ The threaded bores in the flange
shaft of the manual gearbox for the
propshaft must be cleaned of
remaining locking fluid with a thread
tap before assembling
‒ Replace front gaskets at propshaft
=> Page 39-79 and at drive shafts.
‒ Attaching propshaft => Page 39-84.
‒ Check selector rod and push rod,
adjust if necessary => Page 34-11.
‒ Tension free alignment of exhaust
system
=> 4-cylinder Engine (5-valve turbo), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system; Stress-free alignment of exhaust system
=> 6-cylinder Engine (5-valve), Mechanical Components; Repair group 26; Removing and installing parts of exhaust system; Stress-free alignment of exhaust system
‒ Check oil level in manual gearbox => Page 34-56.
‒ Electrical connections and routing:
=> Current Flow Diagrams, Electrical Fault-
finding and Fitting Locations binder
‒ Connect the battery.
Notes:
◆ If the battery is reconnected, please
ensure that the vehicle equipment
(radio, radio/navigation system,
clock, electric window lifters) is
activated as described in the
operating instructions.
◆ Deactivate the service mode of the
telematics control unit.
=> Radio, Telephone and Navigation Page 2 of 45-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141329.xml?xsl=2