Page 17 of 28
90-41
- Measure resistance (sensor resistance) between
terminal 5 and 7 using VAG1526 multimeter.
Specified values:
Fuel tank empty: approx. 280 Ohm (Front Wheel
Drive/All Wheel Drive)
Fuel tank full: approx. 40 Ohm (Front Wheel
Drive/All Wheel Drive)
- If the specified values are not reached, check
wire connection between instrument cluster and
the sender for fuel gauge -G- (Front Wheel
Drive/All Wheel Drive) according to wiring
diagram.
Electrical Wiring Diagrams, Troubleshooting &
Component Locations
- If there is neither an open circuit nor a short
circuit, check the sender for fuel gauge -G-
(Front Wheel Drive/All Wheel Drive)
- Sender for fuel gauge, checking
Repair Manual, Fuel Supply System, Repair
Pa
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Page 18 of 28
Group 20; sensor for fuel gauge, checking
- If the specified values are met, the malfunction
is in the instrument cluster, meaning that the
instrument cluster must be replaced Page 90
-
27
.
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Page 19 of 28
90-42
Signal from Engine Coolant
Temperature (ECT) sensor -G2-,
checking
If a malfunction of the Engine Coolant
Temperature (ECT) gauge is detected at the
instrument cluster, check if the signal at the
instrument cluster is OK.
- Connect VAS5051 tester or VAG1551 scan tool
Page 01
-241
.
- Read Measuring Value Block Page 01
-
114
.
- Select display group number 003.
If the Engine Coolant Temperature (ECT)
appears on the VAG1551 scan tool display but
not by the Engine Coolant Temperature (ECT)
gauge, the instrument cluster is faulty and must
be replaced.
If no Engine Coolant Temperature (ECT) is
indicated on the VAG1551 scan tool display, the
signal must be checked at multi-function
connection at instrument cluster.
- Remove instrument cluster Page 90
-27
.
Pa
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Page 20 of 28
- Connect VAG1598 tester with VAG1598/25
adapter to the blue 32-pin connector.
Pa
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Page 21 of 28
90-43
- Measure resistance (sensor resistance) between
terminal 8 and 7 using VAG1526 multimeter.
Specified values:
Coolant temperature 90 C: approx. 110 Ohm
Coolant temperature 120 C: approx. 50 Ohm If the specified values are not reached, the wire
connection to Engine Coolant Temperature
(ECT) -G2- must be checked.
- Check wire connection according to wiring
diagram.
Electrical Wiring Diagrams, Troubleshooting &
Component Locations If the wire connection is OK, Engine Coolant
Temperature (ECT) -G2- must be replaced.
Pa
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Page 22 of 28
90-44
Consumption signal, checking
Special tools and equipment
VAG1526 multimeter
VAG1598 test box with VAG1598/25 adapter
VAG1594 connector test kit
Test box for the individual Engine Control
Module (ECM)
- Set display indicator of board computer to
current consumption (1/100 km),
- Start engine and perform a road test.
- Observe consumption display in instrument
cluster.
Pa
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Page 23 of 28
90-45
What appears in the consumption display?
1. constant 0.0 L/100 km
Possible short circuit to battery Ground (GND)
in the signal wire.
- Switch ignition off.
- Connect corresponding test box to the Engine
Control Module (ECM).
Repair Manual, Fuel Injection & Ignition,
Repair Group 24; additional signals, checking;
consumption signal for board computer, checking
- Remove instrument cluster Page 90
-27
and
disconnect blue 32-pin connector from
instrument cluster.
- Connect VAG1598 tester with VAG1598/25
adapter to the blue 32-pin connector.
- Connect (+) adapter lead to VAG1598/25 test
box socket 25 using VAG1526 multimeter
Pa
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Page 24 of 28
- Connect (-) adapter lead to the corresponding
test box of Engine Control Module (ECM) and
the corresponding consumption signal socket of
the Engine Control Module (ECM).
Pa
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