2000 AUDI A4 01W Transmission Pinion Shaft Workshop Manual

35-27


29 -
Circlip
IdentificationInstalled position Fig. 15
, item -5-
Re-determine thickness when replacing
synchronizer hub Fig. 5

30 -
Needle bearing
For reverse gear
31 -
Operating sleeve for 5th and reverse gear Installed position Fig. 23
32 -
Synchronizer ring for reverse gear
Checking for wear Fig. 17
33 -
Spring
Inserting in reverse gear Fig. 16Allocation of spring to gear parts catalog
34 -
Reverse gear
35 -
Tapered roller bearing inner race1)
Pressing off Fig. 9Pressing on Fig. 10
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36 -
Bushing
Secures tapered roller bearing inner racePulling out Fig. 6Does not need to be installed after tapered
roller bearing has been replaced
37 -
Tapered roller bearing outer race1) Pulling out Fig. 7Pressing in Fig. 8
38 -
Shim S4
List of adjustments Page 39
-33
39 -
Pressure plate
Varying thickness Fig. 25
40 -
Rubber washer
Compensated length variationsTo remove, install self-tapping screw into
center of rubber washer and pull out at
screw Thickness: 7.0 mm (0.28 in.)
41 -
Transmission cover With reverse idler gear Page 35
-44
Coat sealing surfaces with thin layer of
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sealant AMV 188 001 02
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When the bolt is tightened, the outer race will be pulled out of the
housing. Fig. 1 Pulling out double tapered roller bearing outer race
- Remove differential Page 39
-10
.
- Place pressure piece from 3128 bushing puller under outer race.
- Install threaded part of 3128 bushing puller onto transmission housing
using VW401 thrust plate.

Fig. 2 Pressing off double tapered roller bearing inner race
- Remove circlip before pressing off.
Outer race -A- must be installed to press off inner race.
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The smaller diameter of the VW204B arbor faces the outer race. Fig. 3 Pressing in double tapered roller bearing outer race

Fig. 4 Pressing on double tapered roller bearing inner race
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35-31


Fig. 5 Determining thickness of circlip
- Determine thickest circlip which can still just be installed and install it.
- Circlips for synchronizer hubs and individual gears should be
determined using same method as for tapered roller bearing as shown.
Available circlips and part numbers parts catalog

Fig. 6 Pulling out bushing securing tapered roller bearing outer
race
A - Kukko 21/1 extractor 12-14.5 mm
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Fig. 7 Pulling out tapered roller bearing outer race
- Install VW771/40 adaptor into pressure plate.
- Install VW771 slide hammer-complete set and pull out outer race over
pressure plate.

Fig. 8 Pressing in tapered roller bearing outer race
- Before pressing on inner race, install circlip.
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35-33


Fig. 9 Pressing off tapered roller bearing inner race
- Press off inner race together with reverse gear.
A - Separating device 22-115 mm, e.g. Kukko 17/2 separating tool

Fig. 10 Pressing on tapered roller bearing inner race
- Before pressing on inner race, install circlip.
Pa
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.TM01.35.3