2000 AUDI A4 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual

39-62

Determining thickness of shim "S1"

Formula:
"S1"
=
"Stotal" - "S2"

Example:

Total shim thickness "Stotal" for "S1
+ S2" 2.12
mm
- Thickness of shim "S2" 1.06
mm
= Thickness of shim "S1" 1.06
mm

- Determine shim(s) according to table. Part
numbers parts catalog
Available shims for "S1"

Shim thickness (mm) 1)
0.45 0.65 0.85
0.50 0.70 0.90
0.55 0.75
0.60 0.80

1) Using shim tolerances it is possible to find the
exact shim thickness required; insert two shims if
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11/19/2002 htt
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necessary.
Pa
ge 42 of 43 Pinion shaft and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.5

39-63


Checking measurement
Note:
For transmissions without polygon bearing, use VW521/8 bushing instead
of VW521/12 shown.
Notes: - After installing shims "S1" and "S2," turn differential 5 rotations in each
direction to seat tapered roller bearings.
- Measure backlash 4 times on circumference.
Specification: 0.12-0.22 mm
If backlash lies outside tolerance, repeat adjustments. Do not change
total shim thickness "Stotal." The individual measurements must not vary more than 0.06 mm from
each other.
Pa
ge 43 of 43 Pinion shaft and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.5