2000 AUDI A4 01A Transmission Final Drive Flange Housing Remove Workshop Manual

Removing Page 39
-94
15 -
O-ring
Always replace
Pa
ge 9 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-93

Drive flange housing, disassembling and
assembling

Special tools and equipment

VW402 thrust plate
VW409 punch
VW412 thrust disc
VW433 thrust pad
VW771 slide hammer-complete set with
VW771/15 threaded piece
2051 arbor
2062 driver
2078 tappet tensioner
Kukko 21/5 extractor

Note:
Drive flange housing removing and installing
Pa
ge 10 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

Page 39
-85

Pa
ge 11 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-94

Disassembling

- Clamp drive flange housing in vise using
protective jaws.

A- puller 30-37 mm, e.g. Kukko 21/5 extractor - Remove sleeve.
- Remove transmission support.

- Remove circlip -A-.
- Screw M8 bolt into thread bore of cap -B- and remove cap.
Pa
ge 12 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-95


- Expand circlip (arrow) on drive flange and slide in direction of notched
splining.

- Remove drive flange.
- Remove circlip from drive flange housing.
Pa
ge 13 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-96


- Pry out seal.

- Remove circlip.
Pa
ge 14 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-97


A- Puller 30-37 mm, e.g. Kukko 21/5 extractor
Note:
The bearing is damaged when removed.
Only if washer is damaged - Remove grooved ball bearing from drive flange.

- Push out damaged washer with drive flange.
- Install washer -A- until stop is reached.
Pa
ge 15 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11

39-98

Assembly

- Press grooved ball bearing into drive flange housing.
- Insert circlip outside.

- Fill seal between sealing lip and dust lip with gear oil.
- Drive in O-ring until stop is reached.
Pa
ge 16 of 21 Drive flan
ge housin
g, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.11