1999 TOYOTA CAMRY CNG check engine

14
When refueling, you must use a special
nozzle that meets ANSI/AGA
NGV−1−1994 standards.
There are three types of nozzles. Use
a P36 type nozzle for this vehicle. If a
P36 nozzle is not available at a nearby
CNG station, you may use another type
of nozzle, but you cannot expect to get
a completely full tank with it.
For your safety, ask and follow the in-
structions at the refueling station when
refueling.
Before starting to refuel, wipe off mud
or dirt that may be deposited around
the fuel receptacle.
You will hear a chattering noise from the
tank when it is being filled, but this is
quite normal.
If you hear fuel leaking from the fuel re-
ceptacle, stop refueling immediately and
have your authorized Toyota CNG dealer
check the fuel receptacle.
For information on CNG stations, refer to
the station “Refueling station information”
on page iii in the beginning of this manu-
al.CAUTION
In order to safety refuel and avoid
serious personal injury, ask the
CNG station staff to refuel the ve-
hicle with CNG for you.
Do not start the engine while refuel-
ing. As the natural gas is flam-
mable, an explosion or a fire could
occur. Also, do not smoke or allow
open flames when refueling.
If you smell or hear fuel leaking
while refueling, immediately stop re-
fueling. Do not refuel it until after
the leak has been repaired.
There are two ways of natural gas re-
fueling: high and low speed. This manu-
al explains typical high speed refueling.
As for the low speed refueling method,
follow the instructions provided by the
manufacturer for the refueling equipments.
1. To open the refueling plug door, pull
the lever up.
When refueling, turn off the engine.
Refueling—
—Refueling precaution—Refueling method
(high speed refueling)

67
The engine ignition will continue to oper-
ate, however, until the battery is dis-
charged. Turn off the air conditioning,
blower, radio, etc., and drive directly to
the nearest authorized Toyota CNG dealer
or repair shop.
NOTICE
Do not continue driving if the engine
drive belt is broken or loose.
(d) Malfunction Indicator Lamp
This lamp warns that there is a problem
somewhere in your engine or automatic
transmission electrical system.
If it comes on while you are driving, have
your vehicle checked/repaired by your au-
thorized Toyota CNG dealer as soon as
possible.
(e) Low Fuel Level Warning Light
This light comes on when the amount of
natural gas remaining in the tank drops to
about 1/5.
If you continue to drive the vehicle after
the low fuel level warning light comes on,
the light will begin to blink, and at the
same time you will not be able to drive
at speeds over 80 km/h (50 mph).When the outside temperature is below
−30°C (−22°F), the fuel gauge may indi-
cate an amount less than actual amount
and the indicator may come on.
NOTICE
If the low fuel warning light begins to
blink, the fuel tank will soon be
empty. Move to a safe place as soon
as possible.
(f) Low Oil Pressure Warning Light
This light warns that the engine oil pres-
sure is too low.
If it flickers or stays on while you are
driving, pull off the road to a safe place
and stop the engine immediately. Call your
authorized Toyota CNG dealer or qualified
repair shop for assistance.
The light may occasionally flicker when
the engine is idling or it may come on
briefly after a hard stop. There is no
cause for concern if it then goes out when
the engine is accelerated slightly.
The light may come on when the oil level
is extremely low. It is not designed to
indicate low oil level, and the oil level
must be checked using the level dipstick.
NOTICE
Do not drive the vehicle with the
warning light on—even for one block.
It may ruin the engine.
(g) “ABS” Warning Light
This light warns that there is a problem
somewhere in your anti−lock brake sys-
tem.
If the light comes on while you are driv-
ing, have your vehicle checked by your
authorized Toyota CNG dealer as soon as
possible.
The light will come on when the ignition
key is turned to the “ON” position. After
a few seconds, the light will go off.
When the “ABS” warning light is on (and
the brake system warning light is off), the
brake system operates conventionally but
anti−lock brake system is not assisting
brake performance so that the wheels can
lock−up during sudden braking or braking
on slippery road surfaces.
(h) Open Door Warning Light
This light remains on until all the doors
and back door are completely closed.

68
(i) Rear Light Failure Warning Light
If this light comes on when the headlight
switch is turned on (at the first or second
clickstop), it indicates that one or more of
the tail lights are burned out.
If it comes on when the brake pedal is
depressed, one or more stop lights are
burned out.
Have defective bulbs replaced as soon as
possible.
(j) SRS Warning Light
This light will come on when the igni-
tion key is turned to the “ACC” or
“ON” position. After about 6 seconds,
the light will go off. This means the
systems of the airbag and front seat
belt pretensioner are operating properly.
The warning light system monitors the air-
bag sensor assembly, front airbag sen-
sors, seat belt pretensioner assemblies,
inflators, warning light, interconnecting wir-
ing and power sources.
If either of the following conditions occurs,
this indicates a malfunction somewhere in
the parts monitored by the warning light
system. Contact your authorized Toyota
CNG dealer as soon as possible to ser-
vice the vehicle.The light does not come on when the
ignition key is turned to the “ACC” or
“ON” position or remains on.
The light comes on or flashes while
driving.
(k) Low Windshield Washer Fluid Level
Warning Light
The light warns that the windshield washer
fluid level is too low. Add washer fluid at
your earliest opportunity. (For instructions,
see “Adding washer fluid” in Chapter 7−3.)
(l) Key Reminder Buzzer
This buzzer reminds you to remove the
key when you open the driver’s door with
the ignition key in the “ACC” or “LOCK”
position.CHECKING SERVICE REMINDER INDICA-
TORS (except the low fuel level warning
light and low windshield washer fluid
level warning light)
1. Apply the parking brake.
2. Open one of the doors.
The open door warning light should
come on.
3. Close the door.
The open door warning light should go
off.
4. Turn the ignition key to “ACC”.
The SRS warning light should come on.
It goes off after about 6 seconds.
5. Turn the ignition key to “ON”, but do
not start the engine.
All the service reminder indicators ex-
cept the open door warning light, SRS
warning light and low windshield wash-
er fluid level warning light should come
on. The “ABS” warning light goes off
after a few seconds.
If any service reminder indicator or warn-
ing buzzer does not function as described
above, either the bulb is burned out or the
circuit is in need of repair. Have it
checked by your authorized Toyota CNG
dealer as soon as possible.

75
SETTING AT A DESIRED SPEED
The transmission must be in “D” before
you set the cruise control speed.
Bring your vehicle to the desired speed,
push the lever down in the “SET/COAST”
direction and release it. This sets the ve-
hicle at that speed. If the speed is not
satisfactory, tap the lever up for a faster
speed, or tap it down for a slower speed.
Each tap changes the set speed by 1.6
km/h (1.0 mph). You can now take your
foot off the accelerator pedal.If you need acceleration—for example,
when passing—depress the accelerator
pedal enough for the vehicle to exceed
the set speed. When you release it, the
vehicle will return to the speed set prior
to the acceleration.
CANCELLING THE PRESET SPEED
You can cancel the preset speed by:
a. Pulling the lever in the “CANCEL” di-
rection and releasing it.
b. Depressing the brake pedal.
If the vehicle speed falls below about 40
km/h (25 mph), the preset speed will auto-
matically cancel out.
If the vehicle speed drops 16 km/h (10
mph) below the preset speed, the preset
speed will also automatically cancel out.
If the preset speed automatically cancels
out other than for the above cases, have
your vehicle checked by your authorized
Toyota CNG dealer at the earliest opportu-
nity.
RESETTING TO A FASTER SPEED
Push the lever up in the “RES/ACC” direc-
tion and hold it. Release the lever when
the desired speed is attained. While the
lever is held up, the vehicle will gradually
gain speed.However, a faster way to reset is to ac-
celerate the vehicle and then push the
lever down in the “SET/COAST” direction.
RESETTING TO A SLOWER SPEED
Push the lever down in the “SET/COAST”
direction and hold it. Release the lever
when the desired speed is attained. While
the lever is held down, the vehicle speed
will gradually decrease.
However, a faster way to reset is to de-
press the brake pedal and then push the
lever down in the “SET/COAST” direction.
Even if you turn off the overdrive switch,
with the cruise control on, engine braking
will not be applied because the cruise
control is not cancelled. To decrease the
vehicle speed, reset to a slower speed
with the cruise control lever or depress
the brake pedal. If you use the brake
pedal, cruise control is cancelled.
RESUMING THE PRESET SPEED
If the preset speed is cancelled by pulling
the control lever or by depressing the
brake pedal or clutch pedal, pushing the
lever up in the “RES/ACC” direction will
restore the speed set prior to cancellation.
However, once the vehicle speed falls be-
low about 40 km/h (25 mph), the preset
speed will not be resumed.

104
If you smell or hear natural gas
leaking, shut off the fuel system
immediately. If leaking fuel is ig-
nited, an explosion or fire could oc-
cur, causing death or serious injury.
NOTICE
Do not use improper fuel that does
not meet the required standards.
Using improper fuel may affect the
engine performance or cause dam-
age to the emission control system.
If you suspect any abnormality in
the fuel system, have your vehicle
inspected by your authorized Toyota
CNG dealer as soon as possible.
1. Fuel tank
2. Manual shut off valve
Have the fuel system checked and main-
tained by your authorized Toyota CNG
dealer.
—Fuel tank
The fuel tank on your vehicle conforms
to ANSI/AGA NGV−2, NFPA−52 and DOT
NHTSA FMVSS 304 safety standards.
Removal, servicing, discharge of fuel
and disposal of the tank should only be
done by a qualified technician as pre-
scribed by the fuel control regulation of
NFPA−52, and all applicable federal,
state and local regulations.
Have the fuel tank inspected at the
interval listed in the “Scheduled
Maintenance Guide”. The fuel tank also
requires inspection if the vehicle is
involved in a collision or fire hazard.
Warning labels on the fuel tank and the
engine compartment indicate the ser-
vice limit date of the tank. Do not re-
move or paint over the labels.
See instructions on fuel
container for inspection
and service life.
Fuel system—
—Components

105
CAUTION
This tank contains high pressure
flammable natural gas. You must
ensure that the tank is checked and
inspected and properly maintained,
as well as avoid overfilling or dril-
ling holes in it, or damaging it in
any other way because death or se-
rious injury may result.
Do not allow any person other than
a qualified technician to remove
this tank from the vehicle. If residu-
al gas in the tank is not discharged
correctly, static electricity may be
ignited, causing fire or explosion.
Do not leave the fuel tank where
the temperature can exceed 80C
(176F). The tank’s built−in pressure
relief device may open and release
all the fuel from under the floor.
NOTICE
Do not damage the tank. If the tank
is damaged, have it inspected by
your authorized Toyota CNG dealer
as soon as possible.
Do not expose the tank to chlorine,
oxygen or other corrosive liquids.
This tank is intended for use with
compressed natural gas—the fuel
for this vehicle. Do not use it for
any other purpose.
SERVICE PRESSURE:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp.gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp.gal.)
—Fuel shut off system
If the engine stalls, fuel flow from the tank
is automatically shut off. When restarting
the engine after fuel flow is shut off, turn
the ignition switch to “ACC” or “LOCK”
once and then start it. The fuel flow from
the tank will also be shut off automatically
when an airbag inflates upon collision or
if the piping is disconnected.
CAUTION
If the vehicle is involved in a colli-
sion and there is a chance that there
may be fuel leakage, never restart the
engine. Ignition of leaked natural gas
may cause death or serious injury.
Manual shut off valve
This valve is for manually shutting off
fuel from the tank. It is usually left
open. Use this valve to shut off fuel if
you suspect that the fuel is leaking or
after you have been involved in a colli-
sion.
Refer to “If you suspect the fuel is
leaking” in Part 4 for how to operate the
valve.

107
NOTICE
A large amount of unburned gases
flowing into the three−way catalytic
converter may cause it to overheat
and create a fire hazard. To prevent
this and other damage, observe the
following precautions:
Use only CNG (Compressed Natural
Gas).
Do not drive with an extremely low
fuel level; running out of fuel could
cause the engine to misfire, creat-
ing an excessive load on the three−
way catalytic converter.
Do not allow the engine to run at
idle speed for more than 20 min-
utes.
Avoid racing the engine.
Do not push−start or pull−start your
vehicle.
Do not turn off the ignition while
the vehicle is moving.
Keep your engine in good running
order. Malfunctions in the engine
electrical system, electronic ignition
system/distributor ignition system
or fuel system could cause an ex-
tremely high three−way catalytic
converter temperature.
If the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a check−up as soon
as possible. Remember, your autho-
rized Toyota CNG dealer knows
your vehicle and its three−way cata-
lytic converter system best.
To ensure that the three−way cata-
lytic converter and the entire emis-
sion control system operate proper-
ly, your vehicle must receive the
periodic inspections required by the
Toyota Maintenance Schedule. For
scheduled maintenance information,
refer to the separate “Owner’s
Manual Supplement”.
Engine exhaust cautions
CAUTION
Avoid inhaling the engine exhaust.
It contains carbon monoxide, which
is a colorless and odorless gas. It
can cause unconsciousness or even
death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.

109
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an express way, making it
appear that oil is excessively consumed
after driving at high speeds.
IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in prop-
er vehicle maintenance is to keep the en-
gine oil at the optimum level so that oil
function will not be impaired. Therefore, it
is essential that the oil level be checked
regularly. Toyota recommends that the oil
level be checked every time you refuel
the vehicle.
NOTICE
Failure to check the oil level regularly
could lead to serious engine trouble
due to insufficient oil.
For detailed information on oil level check,
see “Checking the engine oil level” in
Chapter 7−2.
Your engine is fitted with twin ground
electrode platinum−tipped spark plugs.
NOTICE
For your engine performance, use
only twin ground electrode platinum−
tipped spark plugs specially designed
for CNG vehicles. Spark plugs for
gasoline−engined vehicles cannot be
used for your vehicle.
Brake system
TANDEM MASTER CYLINDER BRAKE
SYSTEM
The tandem master cylinder brake system
is a hydraulic system with two separate
sub−systems. If either sub−system should
fail, the other will still work. However, the
pedal will be harder to press, and your
stopping distance will be longer. Also, the
brake system warning light may come on.
CAUTION
Do not drive your vehicle with only a
single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power−assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserved
vacuum for one or two stops—but no
more!
Twin ground electrode
platinum−tipped spark plugs