1999 SUZUKI GRAND VITARA Stall

YH4
GRAND
VITARA
9-18 BODY SERVICE
REAR DOOR ASSEMBLY
REMOVAL / INSTALLATION
Follow procedures for Front Door removal / installation in this sec-
tion.

YH4
GRAND
VITARA
9-20 BODY SERVICE
1. Sealing cover
2. Adhesive
INSTALLATION
Reverse removal procedure to install back door / rear gate noting
following points.

Secure wiring harness.

Secure back door / rear gate sealing cover.
NOTE:
Use adhesive to seal sealing cover to back door / rear gate.

Adjust back door / rear gate latch striker position by referring
ªBACK DOOR LOCK ASSEMBLY INSTALLATIONº so that back
door / rear gate is positioned correctly.

Adjust back door / rear gate cushion so that back door / rear gate
contacts body when closed.

YH4
GRAND
VITARA
BODY SERVICE 9-21
1. Hood lock
2. Hood lock bolts
3. Match marks
1. Hood cushion
HOOD
REMOVAL
1) Remove window washer hose from hood.
2) Remove four mounting bolts to detach hood.
ADJUSTMENT

Fore-and-aft and right-and-left adjustment.
Loosen four mounting bolts for adjustment.

Hood lock adjustment
When installing hood lock, bring bolt at intersection point of match
marks and move it in vertical direction for adjustment, if neces-
sary.
Tightening Torque
(a): 10 N
.m (1.0 kg-m, 7.5 lb-ft)

Vertical adjustment
If only one side (right or left) of hood is not level with front fender,
make it level by tightening or loosening hood cushion.
INSTALLATION
Reverse removal procedure to install hood.
INSPECTION
Check that secondary latch operates properly (check that second-
ary latch keeps hood from opening all the way even when pulling
hood release handle inside vehicle.) Also check that hood opens
and closes smoothly and properly and hood locks securely when
closed.
If any malfunction is found, lubricate hinge and latch, or repair hood
lock system.

YH4
GRAND
VITARA
1. Side body
2. Fender
3. Pad
1. Side body
2. Pad
3. Knife
9-22 BODY SERVICE
1. Front fender
2. Front fender lining
3. Fender attaching bolts
4. Fender lining attaching screws
FRONT FENDER
REMOVAL
1) Remove front bumper.
2) Remove fender splush guard (H25 engine).
3) Remove front fender lining.
4) Remove front fender.
INSTALLATION
1) Remove pad from side body and (or) fender, using care not to
damage painted surface.
2) Attach new pad cutting appropriately size temporarily and adjust
height with a knife so that fender becomes flush with side body.
3) Reverse removal procedure for installation.
NOTE:
If paint on fender bolt is peeled off, be sure to apply paint
again.

YH4
GRAND
VITARA
Hole to hole distance
ªa ± gº : 276 mm (10.87 in.)
ªa ± kº : 1000 mm (39.37 in.)
ªb ± b'º : 1302 mm (51.26 in.)
ªb ± gº : 730 mm (28.74 in.)
ªc ± c'º : 668 mm (26.30 in.)
ªc ± eº : 414 mm (16.30 in.)
ªc ± gº : 406 mm (15.98 in.)
ªc ± jº : 1029 mm (40.51 in.)
ªc ± kº : 1000 mm (39.37 in.)
ªd ± d'º : 1302 mm (51.26 in.)
ªd ± eº : 189 mm (7.44 in.)
ªd ± c'º : 1016 mm (40.00 in.)
ªd ± gº : 672 mm (26.46 in.)
ªd ± kº : 968 mm (38.11 in.)
ªe ± e'º : 1456 mm (57.32 in.)ªf ± f'º : 1550 mm (61.02 in.)
ªf ± hº : 299 mm (11.77 in.)
ªf ± jº : 811 mm (31.93 in.)
ªg ± kº : 854 mm (33.62 in.)
ªh ± h'º : 1339 mm (52.72 in.)
ªh ± j'º : 1504 mm (59.21 in.)
ªh ± jº : 677 mm (26.65 in.)
ªh ± kº : 927 mm (36.50 in.)
ªi ± i'º : 1344 mm (52.91 in.)
ªi ± jº : 391 mm (15.39 in.)
ªi ± kº : 760 mm (29.92 in.)
ªj ± j'º : 1348 mm (53.07 in.)
ªj ± kº : 676 mm (26.61 in.)
ªl ± jº : 961 mm (37.83 in.)
ªl ± kº : 1018 mm (40.08 in.)
a. Front bumper installation clip hole
b (b'). Front bumper installation hole
c (c'). Headlight installation hole
d (d'). Headlight installation resin nut hole
e (e'). Headlight installation hole
f (f'). Front fender installation hole
g. Center member installation hole
h (h'). Fender installation reference hole
i (i'). Fender installation hole
j (j'). Fender installation reference hole
k. Garnish installation clip hole
l. Mounting installation hole
9-26 BODY SERVICE
BODY DIMENSIONS
4 door model, 2 door model

YH4
GRAND
VITARA
ªh ± h'º : 1521 mm (59.88 in.)
ªh ± oº : 901 mm (35.47 in.)
ªi ± i'º : 1547 mm (60.91 in.)
ªj ± nº : 806 mm (31.73 in.)
ªj ± j'º : 1511 mm (59.49 in.)
ªj ± oº : 649 mm (25.55 in.)
ªk ± k'º : 1126 mm (44.33 in.)
ªk ± oº : 1350 mm (53.15 in.)
ªl ± l'º : 1491 mm (58.70 in.)
ªl ± oº : 1130 mm (44.49 in.)
ªm ± m'º: 939 mm (36.97 in.)
ªm ± oº : 1725 mm (67.91 in.) Hole to hole distance
ªa ± cº : 982 mm (38.66 in.)
ªb ± b'º : 1390 mm (54.72 in.)
ªb ± c'º : 1406 mm (55.35 in.)
ªb ± cº : 755 mm (29.72 in.)
ªc ± c'º : 1012 mm (39.84 in.)
ªd ± d'º : 1545 mm (60.83 in.)
ªd ± nº : 800 mm (31.50 in.)
ªe ± e'º : 1110 mm (43.70 in.)
ªe ± nº : 1036 mm (40.79 in.)
ªf ± f'º : 1511 mm (59.49 in.)
ªf ± nº : 620 mm (34.41 in.)
ªg ± g'º : 1085 mm (42.72 in.)
ªg ± oº : 1099 mm (43.27 in.)
a. Garnish installation clip hole
b (b'). Front end of front windshield lower installation section
c (c'). Front end of front windshield upper installation section
d. Hole in F door lower hinge at rear
e. Trim installation clip hole
f (f'). Scuff installation hole (at rearmost end)
g (g'). Trim installation hole
h (h'). Hole in R door upper hinge in upper part
i (i'). Hole in R door lower hinge in lower part
j (j'). Rear scuff installation hole (at front end)
k (k'). Trim installation hole
l (l'). R door striker lower section installation hole
m (m'). Trim installation hole
n. Installation hole for F seat front inside
o. Installation hole for F seat rear inside
Opposite side of the point shown in figure
BODY SERVICE 9-27
4 door model

YH4
GRAND
VITARA
a. Hole in F door upper hinge at rear
b. Hole in F door lower hinge at rear
c. Trim installation clip hole
d. ù7 jig hole
e. Scuff installation hole (rearmost end)
f. Hole n R door upper hinge in upper part
g. Hole in R door lower hinge in lower part
h. Assistant grip installation hole
i. Trim installation hole
j. Door striker lower section installation hole
k. F seat belt installation hole
Hole to hole distance
ªa ± dº : 1155 mm (45.47 in.)
ªa ± gº : 1090 mm (42.91 in.)
ªa ± fº : 1046 mm (41.18 in.)
ªb ± fº : 1120 mm (44.09 in.)
ªb ± gº : 1140 mm (44.88 in.)
ªc ± kº : 1245 mm (49.02 in.)
ªd ± eº : 1174 mm (46.22 in.)
ªf ± jº : 839 mm (33.03 in.)
ªg ± jº : 918 mm (36.14 in.)
ªh ± jº : 941 mm (37.04 in.)
ªh ± kº : 1189 mm (46.81 in.)
ªi ± kº : 1309 mm (51.53 in.)
9-28 BODY SERVICE
4 door model

YH4
GRAND
VITARA
ªa ± b'º : 448 mm (17.64 in.)
ªa ± f'º : 1054 mm (41.50 in.)
ªa ± hº : 926 mm (36.43 in.)
ªa ± gº : 1050 mm (41.34 in.)
ªb ± b'º : 888 mm (34.96 in.)
ªb ± dº : 400 mm (15.75 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªb ± eº : 837 mm (32.95 in.)
ªb ± fº : 892 mm (35.12 in.)ªb' ± cº : 650 mm (25.59 in.)
ªb' ± gº : 996 mm (39.21 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªc ± dº : 1245 mm (49.02 in.)
ªc ± eº : 1293 mm (50.90 in.)
ªf ± f'º : 1030 mm (40.55 in.)
ªf' ± gº : 512 mm (20.16 in.)
ªg ± hº : 808 mm (31.79 in.)
ªg ± g'º : 1544 mm (60.79 in.)
a. Clip hole in the center of head lining rear installation section
b (b'). Innermost end of roof panel installation section
c. Installation hole in upper part of back door striker
d. Installation hole in uppermost part of upper hinge
e. Installation hole in uppermost part of lower hinge
f (f'). Innermost end of rear floor tail member installation section
g (g'). Installation hole in outer upper section of R-COMB R lamp
h. Nut hole
BODY SERVICE 9-29
4 door model