60G-74E
OPERATING YOUR VEHICLE
Once a week, or each time you fill your fuel
tank, perform the following under-bonnet
checks:
1) Engine oil level.
2) Coolant level.
3) Brake fluid level.
4) Power steering (if equipped) fluid level.
5) Windscreen washer fluid level.
6) Battery solution level.
7) Bonnet latch operation.
Pull the bonnet release handle inside the
vehicle. Make sure that you can not open
the hood all the way without releasing the
secondary latch. Be sure to close the hood
securely after checking for proper
operation. See "All Latches, Hinges &
Locks" of "PERIODIC MAINTENANCE
SCHEDULE" in the "INSPECTION AND
MAINTENANCE" section for lubrication
schedule.
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
STARTING THE ENGINE
Before starting the engine:
1) Make sure the parking brake is applied
fully.
2) Manual Transmission - Shift into "N"
(neutral) and depress the clutch pedal all
the way to the floor. Hold it while starting
the engine.
Make sure that the parking brake is
applied fully and the transmission is in
Neutral before attempting to start the
engine.
CAUTION
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn't start on the first try,
wait about 15 seconds before trying
again.
Starting a Cold Engine
Engine which is started after 6 hours should
be treated as cold engine.
For Electronic fuel injection models
• With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to "START1. Release the key when the
engine starts.
• If the engine does not start after 15
seconds of cranking, wait about 15
seconds, then press down the accelerator
pedal to 1/3 of its travel and try cranking
the engine again. Release the key and
accelerator pedal when the engine starts.
• If the engine still does not start, try holding
the accelerator pedal all the way to the
floor while cranking. This should clear the
engine if it is flooded.
Starting a Warm Engine
For Electronic fuel injection models:
Use the same procedure as for "Starting a cold
Engine".
67
7-2
OPERATING YOUR VECHILE
60G-74E
USING THE TRANSMISSION
70F-04-005E
Starting off
To start off, depress and maintain pressure
upon the clutch pedal and change into 1st
gear. After releasing the parking brake,
gradually release the clutch. When you hear
a change in the engine's sound (speed), gently
apply pressure to the accelerator to keep the
engine sound (speed) constant whilst
continuing to gradually release the clutch.
Gear changing
All forward gears are synchronized, which
provides for quiet, easy changing. Always
depress the clutch pedal fully before changing
gears.The following table shows the maximum
allowable speed for each gear.
GEAR
First
Second
Third
Fourth
Fifth
MAXIMUM SPEED
50 km/h
95 km/h
140 km/h
Top Speed
Top Speed
7-3
68
60G-74E
INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Periodic Maintenance Schedule.. 9-2
Engine Oil and Filter 9-7
Gear OH 9-10
Engine Coolant 9-11
Windscreen Washer Fluid 9-13
Air Cleaner 9-13
Spark Plugs 9-14
Brakes 9-15
Steering 9-17
Power Steering (if equipped) 9-18
Clutch Pedal 9-18
Tyres... 9-19
Battery 9-22
Fuses 9-23
Bulb Replacement , 9-25
Wiper Blades 9-29
83
INSPECTION AND MAINTENANCE
60G-74E
70F-05-002
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
• Do not leave the engine running in
garages or other confined areas.
• When the engine Is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. ^
When it is necessary to do service
work with the engine running, make
sure that the parking brake is applied
fully and the transmission is in
Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot engine,
exhaust manifold and pipes, muffler,
radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.
9-1
84
60G-74E
INSPECTION AND MAINTENANCE
Interval: This interval should be Judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
FUEL
1. Air cleaner Paved-road
Dusty condition
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections(leakage,damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil (level, leakage)
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage)
BRAKE
1. Brake fluid (level, leakage)
2. Brake pedal (pedal-to-wall clearance)
3. Parking brake lever and cable (play, damage)
4. a. Brake discs and pads, (wear)
b. Brake drums & shoes
5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)
6. Brake hoses and pipes (leakage, damage)
FREE
1
1
INSPECTIONS
5
6
10
12
Clean every 5,000 km. F
PERIODIC MAINTENANCE
20
24
30
36
40
48
Replace every 40,000 krr
50
60
SERVICE
60
72
AT
70
84
COST
80
96
Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
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87
9-4
INSPECTION AND MAINTENANCE
60G-74E
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first
km (x 1,000)
months
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION)
2. Wheels (damage)
3. Front wheel bearings (loose, damage)
4. Rear wheel bearings (loose, damage)
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage)
2. Suspension arms and knuckle supports (loose.damage)
3. Rear spring (damage)
4. Shock absorbers (oil leakage, damage)
5. All bolts and nuts (loose)
6. Suspension arms and Tension rods
STEERING
1. Steering wheel (play, loose)
2. Power steering fluid (level, leakage)/connections
3. All rods and arms (loose, damage, wear)
ELECTRICAL
1. Battery electrolyte (level, leakage)
2. Wiring harness connection (looseness, damage)
3. Lighting system (operation, stains, damage)
4. Horn (operation)
5. System voltage
BODY
1. All chassis bolts and nuts (tighten)
2. All Latches, Hinges & Locks (function)
FREE
1
1
INSPECTIONS
5
6
Rotate and
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PERIODIC
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inspect every 5,000
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9-5
88
60G-74E
INSPECTION AND MAINTENANCE
POWER STEERING (if equipped)
CLUTCH PEDAL
60G-09-017
Check the steering box case, vane pump and
hose connections for leaks or damage.
Power steering fluid
Check the fluid level by looking at the reservoir
in the engine compartment when the fluid is
cold (about room temperature).
Check that the fluid level is between the
"UPPER" and "LOWER" lines. If the fluid level
is near the "LOWER" line, fill it up to the
"UPPER" line with an automatic transmission
fluid equivalent to DEXRON»-IIE or
DEXRON'-III. Do not overfill.
63B-09-00SE
Power steering belt
The tension of the belt should be such that
there is a deflection of 8-10mm (0.31 -0.39 in.)
when you press your thumb midway between
the pulleys.
The belt should also be examined to ensure
that it is not damaged. If necessary, have the
belt adjusted or replaced by your MARUTI
dealer.
70F-07-034
Measure the clutch pedal piay by moving the
clutch pedal with your hand and measuring
the distance it moves until you feel slight
resistance. The play in the clutch pedal should
be between 15-20 mm (0.6 - 0.8 in). If the
play is more or less than the above, or clutch
dragging is felt with the pedal fully depressed,
have the clutch inspected by your MARUTI
dealer.
101
9-18
INSPECTION AND MAINTENANCE
60G-74E
TYRES
60G-09-018
The front and rear tyre pressure specifications
for your vehicle are listed on the Tyre Inflation
Pressure Label and in the "SPECIFICATIONS"
section at the end of this book. Both the front
and rear tyres should have the specified tyre
pressure.
Tyre Inspection
Inspect your vehicle's tyres periodically by
performing the following checks:
1) Measure the air pressure with a tyre
gauge. Adjust the pressure if necessary.
Air pressures should be checked
when the tyres are cold or you may
get inaccurate readings.
Check the inflation pressure from
time to time while inflating the tyre
gradually, until the specified
pressure is obtained.
Never underinf late or overinf late the
tyres.
Underinflation can cause unusual
handling characteristics or can
cause the rim to slip on the tyre
bead, resulting in an accident or
damage to the tyre or rim.
Overinflation can cause the tyre to
burst, resulting in personal injury.
Overinflation can also cause
unusual handling characteristics
which may result In an accident.
70F-07-037E
2) Check that the depth of the tread groove
is more than 1.6 mm (0.06 in). To help you
check this, the tyres have moulded in tread
wear indicators in the grooves. When the
indicators appear on the tread surface, the
remaining depth of the tread is 1.6 mm
(0.06 in) or less and the tyre should be
replaced.
3) Check for abnormal wear, cracks and
damage. Any tyres with cracks or other
damage should be replaced. If any tyres
show abnormal wear, have them inspected
by your MARUTI dealer.
9-19
102