60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1
60G-74E
INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Periodic Maintenance Schedule.. 9-2
Engine Oil and Filter 9-7
Gear OH 9-10
Engine Coolant 9-11
Windscreen Washer Fluid 9-13
Air Cleaner 9-13
Spark Plugs 9-14
Brakes 9-15
Steering 9-17
Power Steering (if equipped) 9-18
Clutch Pedal 9-18
Tyres... 9-19
Battery 9-22
Fuses 9-23
Bulb Replacement , 9-25
Wiper Blades 9-29
83
INSPECTION AND MAINTENANCE
60G-74E
70F-05-002
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
• Do not leave the engine running in
garages or other confined areas.
• When the engine Is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. ^
When it is necessary to do service
work with the engine running, make
sure that the parking brake is applied
fully and the transmission is in
Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot engine,
exhaust manifold and pipes, muffler,
radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.
9-1
84
60G-74E
INSPECTION AND MAINTENANCE
Interval: This interval should be Judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
FUEL
1. Air cleaner Paved-road
Dusty condition
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections(leakage,damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil (level, leakage)
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage)
BRAKE
1. Brake fluid (level, leakage)
2. Brake pedal (pedal-to-wall clearance)
3. Parking brake lever and cable (play, damage)
4. a. Brake discs and pads, (wear)
b. Brake drums & shoes
5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)
6. Brake hoses and pipes (leakage, damage)
FREE
1
1
INSPECTIONS
5
6
10
12
Clean every 5,000 km. F
PERIODIC MAINTENANCE
20
24
30
36
40
48
Replace every 40,000 krr
50
60
SERVICE
60
72
AT
70
84
COST
80
96
Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
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87
9-4
INSPECTION AND MAINTENANCE
60G-74E
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first
km (x 1,000)
months
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION)
2. Wheels (damage)
3. Front wheel bearings (loose, damage)
4. Rear wheel bearings (loose, damage)
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage)
2. Suspension arms and knuckle supports (loose.damage)
3. Rear spring (damage)
4. Shock absorbers (oil leakage, damage)
5. All bolts and nuts (loose)
6. Suspension arms and Tension rods
STEERING
1. Steering wheel (play, loose)
2. Power steering fluid (level, leakage)/connections
3. All rods and arms (loose, damage, wear)
ELECTRICAL
1. Battery electrolyte (level, leakage)
2. Wiring harness connection (looseness, damage)
3. Lighting system (operation, stains, damage)
4. Horn (operation)
5. System voltage
BODY
1. All chassis bolts and nuts (tighten)
2. All Latches, Hinges & Locks (function)
FREE
1
1
INSPECTIONS
5
6
Rotate and
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10
12
PERIODIC
20
24
inspect every 5,000
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MAINTENANCE
40
48
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SERVICE
60
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9-5
88
60G-74E
INSPECTION AND MAINTENANCE
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
ROAD TEST
1. Operation of Brakes, Gear shifting & speedometer
2. Body and Chassis noise
AIR CONDITIONER (if equipped)
1. Check belt tension
2. Check Receiver Drier bubbles.
3. Tighten compressor mounting bolts
4. Check all hose joints, tighten if necessary
5. Check functioning of Recirc flap .*
6. Clean condenser with low pressure water
7. Check belt for frayed edges, change if necessary
8. Check all mounting bolts
FREE
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INSPECTIONS
5
6
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PERIODIC
20
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36
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MAINTENANCE
40
48
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SERVICE
60
72
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The rear shock absorbers are filled with
high pressure gas. Never attempt to
disassemble it or throw it into a fire.
Avoid storing it near a heater or heating
device. When scrapping the absorber,
the gas must be released from the
absorber safely. Ask your dealer for
assistance.
89
9-6
INSPECTION AND MAINTENANCE
60G-74E
All maintenance should be carried
out with the Ignition switch in the
"OFF" position and the car parked
securely on the level ground unless
otherwise specified.
If you are In any way unsure of your
ability to undertake a task, then do
not start it but contact your Maruti
dealer to perform the work for you.
ENGINE OIL AND FILTER
Specified oil
Be sure that the engine oil you use comes
under the API classification of SF, SG or SH.
Select the appropriate oil viscosity according
to the above chart.
9-7
90
70F-07-004E
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1